Sterling 882.00249.00 manual A0560970LEGEND

Page 46

Figure 6: BIOS Connection, Electrical Diagram; Drawing 2

+0 VDC

2

2

STATION 1 SENSORS

2

STATION 2 SENSORS

2

STATION 3 SENSORS

2

STATION 4 SENSORS

2

STATION 5 SENSORS

 

1LS

2

N. C.

 

N. O.

1PRS

2LS

2

 

N. C.

N. O.

 

 

2PRS

3LS

2

N. C.

 

N. O.

 

 

3PRS

4LS

2

 

N. C.

N. O.

 

 

4PRS

5LS

2

20 I/O CONTROLLER AEC P/N: A0560950

TB2-2L TB2-2U

TB2-3L TB2-3U

TB2-4L TB2-4U

TB2-5L TB2-5U

1SOL

4N. O.

2SOL

4N. O.

3SOL

4N. O.

4SOL

4N. O.

5SOL

+24 VDC

4

 

4

Station 1 sequence valve

 

4

Station 2 sequence valve

 

4

Station 3 sequence valve

 

4

Station 4 sequence valve

 

4

 

2

STATION 6 SENSORS

2

STATION 7 SENSORS

2

STATION 8 SENSORS

2

STATION 9 SENSORS

2

STATION 10 SENSORS

2

STATION 11 SENSORS

2

STATION 12 SENSORS

2HIGH VACUUM SENSOR 1

2HIGH VACUUM SENSOR 2

2MACHINE ALARM SENSOR 1

2MACHINE ALARM SENSOR 2

2MACHINE ALARM SENSOR 3

2MACHINE ALARM SENSOR 4

2SPARE 1

2SPARE 2

N. C.

N. O.

 

5PRS

6LS

2

N. C.

N. O.

 

6PRS

7LS

2

N. C.

N. O.

7PRS

8LS

2

N. C.

N. O.

8PRS

9LS

2

N. C.

N. O.

9PRS

10LS

2

N. C.

N. O.

 

10PRS

11LS

2

N. C.

N. O.

11PRS

12LS

2

N. C.

N. O.

 

12PRS

 

 

 

13LS

2

 

N. O.

 

14LS

2

 

N. O.

 

15LS

2

 

N. O.

 

16LS

2

 

N. O.

 

17LS

2

 

N. O.

 

18LS

2

 

N. O.

 

19LS

2

 

N. O.

 

20LS

2

 

N. O.

4

4

4

4

TB2-6L TB2-6U

TB2-7L TB2-7U

TB2-8L TB2-8U

TB2-9L TB2-9U

TB2-10L TB2-10U

TB2-11L TB2-11U

TB2-14L TB2-14U

TB2-15L TB2-15U

TB2-16L TB2-16U

TB2-17L TB2-17U

TB2-18L TB2-18U

TB2-19L TB2-19U

TB2-20L TB2-20U

TB2-21L TB2-21U

TB2-22L TB2-22U

TB2-23L TB2-23U

TB2-12L TB2-1U

TB2-13L TB2-24U

TB2-12U TB2-1L

TB2-13U TB2-24L

2

2

2

2

4N. O.

6SOL

4N. O.

7SOL

4N. O.

8SOL

4N. O.

9SOL

4N. O.

10SOL

4N. O.

11SOL

4N. O.

12SOL

4N. O.

13SOL

4N. O.

14SOL

4N. O.

15SOL

4N. O.

16SOL

4N. O.

17SOL

4N. O.

18SOL

4N. O.

19SOL

4N. O.

20SOL

4N. O.

 

Station 5 sequence valve

4

Station 6 sequence valve

 

4

Station 7 sequence valve

 

4

Station 8 sequence valve

 

4

Station 9 sequence valve

 

4

Station 10 sequence valve

 

4

Station 11 sequence valve

 

4

Station 12 sequence valve

 

4

Pump 1 solenoid

4

Pump 2 solenoid

4

Vent solenoid 1

4

Vent solenoid 2

4

Blowback solenoid 1

 

4

Blowback solenoid 2

 

4

Audible alarm

 

4Visual alarm

4

4

A0560970LEGEND

FIELD WIRING

OPTION/SERVICE WIRING

NOTE: ALL WIRES ARE #18 AWG

UNLESS OTHERWISE NOTED

2–Pump 12-Station Controllers

Chapter 5: Maintenance

45

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Contents SCC 2-Pump 12-Station Controllers Write Down Your Serial Numbers Here For Future ReferenceParts and Service Department Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Controller Safety Tags Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityReporting a Safety Defect Maintenance ResponsibilityOperator Responsibility Models Covered in This Manual Functional DescriptionGeneral Description Mechanical Features Standard FeaturesOptional Features Electrical FeaturesSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationPump 12-Station Controllers Functional Description Uncrating InstallationMaking Control Panel Power Drop Wiring Connections Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageTypical 24-Volt Junction Box Wiring Diagram DC Controller Power Sources SetupMain Power InputsGaining Access to the Menu System Menu Tree StructureOperation Mode, Station Settings Menu Station SETTINGS? NO/YESStation Settings Menu Operation MODE? NO/YESALL Sightglass MODE? NO/YES ALL Normal MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS Set Dump Delay, Station Settings Menu SET Dump DELAY? NO/YESDump Delay 11 15.0s To Select a Station Press StationSET Input DELAY? NO/YES Set Input Delay, Station Settings MenuSet Station Alarms, Station Settings Menu SET Station ALARMS? NO/YESInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE To Select a Station Press Hopper Alarm After 3 Loads Press Enter to SaveAssign PUMPSTATION? NO/YES Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Setting the Pump Mode Pump SETTINGS? NO/YESPump Settings Menu Pump MODE? NO/YESSET Active Pump Select Pump 1 or Changing Blowback Settings, Pump Settings Menu Blowback SETTINGS? NO/YESEnable BLOWBACK? NO/YES Select Pump 1 or USE Keypad to EnterOn Time 0.500 s Blowback Pulses Setting for PumpOFF Time 0.500 s Idle Delay TIME? NO/YES Blbk After 12 Loads Setting for PumpIdle Delay Time Settings, Pump Settings Menu System Settings Menu Idle Time 10.000 sService Settings Menu Saving Controller Settings to Flash MemoryOperation Load Time 10 63secController Description and Operation SectionText Area STATION-- Offline Time --- Logo Pump Modes Single Pump ModeDual Pump Mode P1S----- Offline P2S----- OfflineStation Icons Station Icon Segments Label DescriptionStatus Indicators Status Indicator Icons Label DescriptionKey Descriptions Controller KeypadLabel Description Operation Operation StatesRuns but no station loads Shut-Down Maintenance Updating Bios SoftwareBios Connection, Electrical Diagram Drawing A0560970LEGEND Troubleshooting General TroubleshootingSee -5 on Page 75 for Writing Parameters To FLASH-PLEASE Wait Saving Backup Controller Recovery using Flash Memory TechnologyWarranty Restrictions WarrantyWarranty Specifications AppendixWarranty Liabilities Customer ResponsibilitiesDrawings and Diagrams Pump 12 station Controller Control PanelSpare Parts List Places A0560974 Power cord A0560954ENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Controller Identification Serial Number Tag Technical Assistance Contact InformationService Settings Menu Service Only InformationRamp UP DLY 1.500s Setting for Pump n Setting the Ramp Up TimeSetting the Ramp Down Time Ramp DN DLY 8.000s Setting for Pump nSET Ramp Down TIME? NO/YES Setting the Pump Stage Time Stage Delay 3.000sSET Pump Stage TIME? NO/YES Blink Delay .500s SET LCD Blink DELAY? NO/YESSetting the LCD Blink Delay Hivac Delay 3.000s Setting for Pump n HI VAC Sensor DELAY? NO/YESSetting the Hi Vacuum Sensor Delay HV Vent DLY 10.000s Setting for Pump n HI VAC Vent DELAY? NO/YESSetting the Hi Vacuum Vent Delay HI VAC Load COUNT? NO/YES Setting the Hi Vacuum Load CountHV Load CNT BNK0 BNK1 Using the Installation Aids MenusInput MONITOR? NO/YES Input Monitor ScreenAutomatic or MANUAL? =AUTO Y=MANUAL Output CONTROL? NO/YESOutput Control Menu OUTBNK0 OUTBNK1 Using the OEM Service Menu OEM Menu Access Is NOW AvailableOEM SETTINGS? NO/YES Other Controller Restricted AreasRecovering Passwords PWL11111 PWL22222 PWL33333 PWL44444Press YES to Resume Restoring the Controller to Factory DefaultsROM Checksum Verifying Software Checksums
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