Sterling 882.00249.00 Functional Description, Models Covered in This Manual, General Description

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Chapter 2: Functional Description

2-1 Models Covered in This Manual

This manual provides operation, installation, and maintenance instructions for 2-Pump, 12- Station Conveying Controllers. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service.

The 2-Pump, 12-Station Conveying Controller is a programmable logic controller, with 24 VDC or 115 VAC control circuit, easy-to-use 16-key operator interface keypad and optional audible/visual alarm.

2-2 General Description

Our systems create vacuum for the automatic pneumatic conveying of most free-flowing, dry, pelletized, or granular materials in a central material handling system. Material characteristics determine the type of equipment needed to convey the material.

A typical use for our equipment is an in-plant distribution system for plastic processing plants.

Our central vacuum systems are as varied as the applications they service. The tubing and equipment furnished in our system is designed to convey the material(s) specified at the time of purchase at specific rates and distances.

We can advise you on your system capabilities based on system makeup, distance, material, and conveying rates you want.

System capacity is directly affected by the pressure drop in the overall system, such as number of material line bends, pipe length, Y-tubes, T-tubes, etc.

Note: Vacuum leaks occuring anywhere in your system reduce capacity.

Use the minimum effective amount of vinyl flex hose to maximize material line efficiency. Keep material lines as straight as possible. Refer to the Mechanical Components Product manual (Part No. A0536580) for installation recommendations.

2–Pump 12-Station Controllers

Chapter 2: Functional Description

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Contents Write Down Your Serial Numbers Here For Future Reference SCC 2-Pump 12-Station ControllersParts and Service Department If the Shipment is Not Complete Shipping InformationUnpacking and Inspection Event of Shipping DamageCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Controller Safety TagsGeneral Responsibility ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Electrical Features Standard FeaturesOptional Features Mechanical FeaturesFail Safe Operation Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-OutsPump 12-Station Controllers Functional Description Mounting the Control Panel InstallationMaking Control Panel Power Drop Wiring Connections UncratingConnecting the Control Panel to the Pump Package Connecting the Control Panel to Vacuum HoppersTypical 24-Volt Junction Box Wiring Diagram Inputs SetupMain Power DC Controller Power SourcesMenu Tree Structure Gaining Access to the Menu SystemOperation MODE? NO/YES Station SETTINGS? NO/YESStation Settings Menu Operation Mode, Station Settings MenuStation 1 Normal =NORMAL N=SIGHTGLS ALL Normal MODE? NO/YESALL Sightglass MODE? NO/YES To Select a Station Press Station SET Dump DELAY? NO/YESDump Delay 11 15.0s Set Dump Delay, Station Settings MenuSet Input Delay, Station Settings Menu SET Input DELAY? NO/YESInput DLY 11 0.250s SET Station ALARMS? NO/YESSet Station Alarms, Station Settings Menu Alarm 11 Enabled =ENABLE N=DISABLE Assigning a Pump to a Station Alarm After 3 Loads Press Enter to SaveAssign PUMPSTATION? NO/YES To Select a Station Press HopperStation 10 Pump Select Pump 1 or Pump MODE? NO/YES Pump SETTINGS? NO/YESPump Settings Menu Setting the Pump ModeSET Active Pump Select Pump 1 or Select Pump 1 or USE Keypad to Enter Blowback SETTINGS? NO/YESEnable BLOWBACK? NO/YES Changing Blowback Settings, Pump Settings MenuOFF Time 0.500 s Blowback Pulses Setting for PumpOn Time 0.500 s Idle Delay Time Settings, Pump Settings Menu Blbk After 12 Loads Setting for PumpIdle Delay TIME? NO/YES Idle Time 10.000 s System Settings MenuSaving Controller Settings to Flash Memory Service Settings MenuLoad Time 10 63sec OperationText Area SectionController Description and Operation P1S----- Offline P2S----- Offline Pump Modes Single Pump ModeDual Pump Mode STATION-- Offline Time --- LogoStation Icon Segments Label Description Station IconsStatus Indicator Icons Label Description Status IndicatorsLabel Description Controller KeypadKey Descriptions Operation States OperationRuns but no station loads Shut-Down Updating Bios Software MaintenanceBios Connection, Electrical Diagram Drawing A0560970LEGEND General Troubleshooting TroubleshootingSee -5 on Page 75 for Controller Recovery using Flash Memory Technology Writing Parameters To FLASH-PLEASE Wait Saving BackupAppendix WarrantyWarranty Specifications Warranty RestrictionsCustomer Responsibilities Warranty LiabilitiesPump 12 station Controller Control Panel Drawings and DiagramsPlaces A0560974 Power cord A0560954 Spare Parts ListENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Technical Assistance Contact Information Controller Identification Serial Number TagSetting the Ramp Up Time Service Only InformationRamp UP DLY 1.500s Setting for Pump n Service Settings MenuSET Ramp Down TIME? NO/YES Ramp DN DLY 8.000s Setting for Pump nSetting the Ramp Down Time SET Pump Stage TIME? NO/YES Stage Delay 3.000sSetting the Pump Stage Time Setting the LCD Blink Delay SET LCD Blink DELAY? NO/YESBlink Delay .500s Setting the Hi Vacuum Sensor Delay HI VAC Sensor DELAY? NO/YESHivac Delay 3.000s Setting for Pump n Setting the Hi Vacuum Vent Delay HI VAC Vent DELAY? NO/YESHV Vent DLY 10.000s Setting for Pump n HV Load CNT Setting the Hi Vacuum Load CountHI VAC Load COUNT? NO/YES Input Monitor Screen Using the Installation Aids MenusInput MONITOR? NO/YES BNK0 BNK1Output Control Menu Output CONTROL? NO/YESAutomatic or MANUAL? =AUTO Y=MANUAL OUTBNK0 OUTBNK1 Other Controller Restricted Areas OEM Menu Access Is NOW AvailableOEM SETTINGS? NO/YES Using the OEM Service MenuPWL11111 PWL22222 PWL33333 PWL44444 Recovering PasswordsVerifying Software Checksums Restoring the Controller to Factory DefaultsROM Checksum Press YES to Resume