Sterling 882.00249.00 manual Table of Contents

Page 5

Table of Contents

CHAPTER 1: SAFETY

6

1-1 How to Use This Manual

6

 

Safety Symbols Used in this Manual

6

1-2

Warnings and Precautions

7

1-3

Responsibility

8

 

General Responsibility

8

 

Operator Responsibility

9

 

Maintenance Responsibility

9

 

Reporting a Safety Defect

9

CHAPTER 2: FUNCTIONAL DESCRIPTION

10

2-1 Models Covered in This Manual

10

2-2

General Description

10

2-3

Standard Features

11

 

Mechanical Features

11

 

Electrical Features

11

 

Controller Features

11

2-4

Optional Features

11

2-5 Safety Devices and Interlocks

12

 

Safety Circuit Standards

12

 

Fail Safe Operation

12

 

Safety Device Lock-Outs

12

CHAPTER 3: INSTALLATION

14

3-1

Uncrating

14

3-2 Mounting the Control Panel

14

3-3

Electrical Connections

14

 

Making Control Panel Power Drop Wiring Connections

14

 

Connecting the Control Panel to Vacuum Hoppers

15

 

Connecting the Control Panel to the Pump Package

15

 

Main Power

17

3-4

Setup

17

 

Gaining Access to the Menu System

18

 

Station Settings Menu

19

 

Pump Settings Menu

27

 

System Settings Menu

32

 

Service Settings Menu

33

 

Saving Controller Settings to Flash Memory

33

3-5

Initial Startup

33

CHAPTER 4: OPERATION

34

4-1

Startup

34

 

Setting Load Times

34

 

Enabling and Disabling Individual Stations

35

2–Pump 12-Station Controllers

Chapter 1: Safety

4

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Contents Write Down Your Serial Numbers Here For Future Reference SCC 2-Pump 12-Station ControllersParts and Service Department Unpacking and Inspection Shipping InformationEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Controller Safety TagsGeneral Responsibility ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Optional Features Standard FeaturesMechanical Features Electrical FeaturesSafety Circuit Standards Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationPump 12-Station Controllers Functional Description Making Control Panel Power Drop Wiring Connections InstallationUncrating Mounting the Control PanelConnecting the Control Panel to the Pump Package Connecting the Control Panel to Vacuum HoppersTypical 24-Volt Junction Box Wiring Diagram Main Power SetupDC Controller Power Sources InputsMenu Tree Structure Gaining Access to the Menu SystemStation Settings Menu Station SETTINGS? NO/YESOperation Mode, Station Settings Menu Operation MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS ALL Normal MODE? NO/YESALL Sightglass MODE? NO/YES Dump Delay 11 15.0s SET Dump DELAY? NO/YESSet Dump Delay, Station Settings Menu To Select a Station Press StationSet Input Delay, Station Settings Menu SET Input DELAY? NO/YESInput DLY 11 0.250s SET Station ALARMS? NO/YESSet Station Alarms, Station Settings Menu Alarm 11 Enabled =ENABLE N=DISABLE Assign PUMPSTATION? NO/YES Alarm After 3 Loads Press Enter to SaveTo Select a Station Press Hopper Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Pump Settings Menu Pump SETTINGS? NO/YESSetting the Pump Mode Pump MODE? NO/YESSET Active Pump Select Pump 1 or Enable BLOWBACK? NO/YES Blowback SETTINGS? NO/YESChanging Blowback Settings, Pump Settings Menu Select Pump 1 or USE Keypad to EnterOFF Time 0.500 s Blowback Pulses Setting for PumpOn Time 0.500 s Idle Delay Time Settings, Pump Settings Menu Blbk After 12 Loads Setting for PumpIdle Delay TIME? NO/YES Idle Time 10.000 s System Settings MenuSaving Controller Settings to Flash Memory Service Settings MenuLoad Time 10 63sec OperationText Area SectionController Description and Operation Dual Pump Mode Pump Modes Single Pump ModeSTATION-- Offline Time --- Logo P1S----- Offline P2S----- OfflineStation Icon Segments Label Description Station IconsStatus Indicator Icons Label Description Status IndicatorsLabel Description Controller KeypadKey Descriptions Operation States OperationRuns but no station loads Shut-Down Updating Bios Software MaintenanceBios Connection, Electrical Diagram Drawing A0560970LEGEND General Troubleshooting TroubleshootingSee -5 on Page 75 for Controller Recovery using Flash Memory Technology Writing Parameters To FLASH-PLEASE Wait Saving BackupWarranty Specifications WarrantyWarranty Restrictions AppendixCustomer Responsibilities Warranty LiabilitiesPump 12 station Controller Control Panel Drawings and DiagramsPlaces A0560974 Power cord A0560954 Spare Parts ListENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Technical Assistance Contact Information Controller Identification Serial Number TagRamp UP DLY 1.500s Setting for Pump n Service Only InformationService Settings Menu Setting the Ramp Up TimeSET Ramp Down TIME? NO/YES Ramp DN DLY 8.000s Setting for Pump nSetting the Ramp Down Time SET Pump Stage TIME? NO/YES Stage Delay 3.000sSetting the Pump Stage Time Setting the LCD Blink Delay SET LCD Blink DELAY? NO/YESBlink Delay .500s Setting the Hi Vacuum Sensor Delay HI VAC Sensor DELAY? NO/YESHivac Delay 3.000s Setting for Pump n Setting the Hi Vacuum Vent Delay HI VAC Vent DELAY? NO/YESHV Vent DLY 10.000s Setting for Pump n HV Load CNT Setting the Hi Vacuum Load CountHI VAC Load COUNT? NO/YES Input MONITOR? NO/YES Using the Installation Aids MenusBNK0 BNK1 Input Monitor ScreenOutput Control Menu Output CONTROL? NO/YESAutomatic or MANUAL? =AUTO Y=MANUAL OUTBNK0 OUTBNK1 OEM SETTINGS? NO/YES OEM Menu Access Is NOW AvailableUsing the OEM Service Menu Other Controller Restricted AreasPWL11111 PWL22222 PWL33333 PWL44444 Recovering PasswordsROM Checksum Restoring the Controller to Factory DefaultsPress YES to Resume Verifying Software Checksums