Sterling 882.00249.00 manual Setup, Main Power, DC Controller Power Sources, Inputs, Outputs

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Main Power

Your 12-station controller system can operate from a 115 VAC or 220 VAC source at 50 Hz or 60 Hz. The main power switch on the controller is located on the right side of the housing. Built into the power switch are the controller fuses. Also, the configuration of the fuse holder determines the voltage setting of the controller (115/220 VAC).

Marked on the faceplate of the fuse holder shows the configuration for the desired voltage. Using a small screwdriver, remove the fuse holder. To select the operating voltage, align the arrow marker on the holder and the switch as shown in the following section.

The 12 station controller has a standard IEC power cord. Plug the cord into any standard 115 VAC outlet. If you selected the 220 VAC option, remove the end connector and install a standard 220 VAC plug. Doing so does NOT effect the controllers warranty.

DC Controller Power Sources

Although main controller power is 115/220 VAC, control power is actually unregulated 24 VDC. The 24 VDC control power supplies the power for all solenoids, sensors, and the controller itself. The unregulated supply can deliver up to five (5) amps of continuous current to drive a very large system.

Inputs

Station connections

High vacuum connections

System error connections

Outputs

Station connections

Pump/blowback

Spare

3-4 Setup

This section provides the procedures for configuring your 2-pump, 12-station controller.

Configuration of your controller includes setting the number of stations and pumps, setting variables such as convey time and blow-back interval, and setting up passwords. We recommend that you carry out these procedures in the order given here.

Note: Before carrying out these procedures, install all equipment as described in this section and in the Mechanical Components manual.

To help you set up the controller quickly, this section walks you through the setup using the menu system. This procedure will work for most applications, but you may need to perform some minor adjustments afterwards to achieve the best conveying performance.

Note: The controller must be in Offline mode to permit access to the menu system.

2–Pump 12-Station Controllers

Chapter 3: Installation

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Contents SCC 2-Pump 12-Station Controllers Write Down Your Serial Numbers Here For Future ReferenceParts and Service Department Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Controller Safety Tags Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityMaintenance Responsibility Reporting a Safety DefectOperator Responsibility Functional Description Models Covered in This ManualGeneral Description Mechanical Features Standard FeaturesOptional Features Electrical FeaturesSafety Device Lock-Outs Safety Devices and InterlocksSafety Circuit Standards Fail Safe OperationPump 12-Station Controllers Functional Description Uncrating InstallationMaking Control Panel Power Drop Wiring Connections Mounting the Control PanelConnecting the Control Panel to Vacuum Hoppers Connecting the Control Panel to the Pump PackageTypical 24-Volt Junction Box Wiring Diagram DC Controller Power Sources SetupMain Power InputsGaining Access to the Menu System Menu Tree StructureOperation Mode, Station Settings Menu Station SETTINGS? NO/YESStation Settings Menu Operation MODE? NO/YESALL Normal MODE? NO/YES ALL Sightglass MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS Set Dump Delay, Station Settings Menu SET Dump DELAY? NO/YESDump Delay 11 15.0s To Select a Station Press StationSET Input DELAY? NO/YES Set Input Delay, Station Settings MenuSET Station ALARMS? NO/YES Set Station Alarms, Station Settings MenuInput DLY 11 0.250s Alarm 11 Enabled =ENABLE N=DISABLE To Select a Station Press Hopper Alarm After 3 Loads Press Enter to SaveAssign PUMPSTATION? NO/YES Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Setting the Pump Mode Pump SETTINGS? NO/YESPump Settings Menu Pump MODE? NO/YESSET Active Pump Select Pump 1 or Changing Blowback Settings, Pump Settings Menu Blowback SETTINGS? NO/YESEnable BLOWBACK? NO/YES Select Pump 1 or USE Keypad to EnterBlowback Pulses Setting for Pump On Time 0.500 sOFF Time 0.500 s Blbk After 12 Loads Setting for Pump Idle Delay TIME? NO/YESIdle Delay Time Settings, Pump Settings Menu System Settings Menu Idle Time 10.000 sService Settings Menu Saving Controller Settings to Flash MemoryOperation Load Time 10 63secSection Controller Description and OperationText Area STATION-- Offline Time --- Logo Pump Modes Single Pump ModeDual Pump Mode P1S----- Offline P2S----- OfflineStation Icons Station Icon Segments Label DescriptionStatus Indicators Status Indicator Icons Label DescriptionController Keypad Key DescriptionsLabel Description Operation Operation StatesRuns but no station loads Shut-Down Maintenance Updating Bios SoftwareBios Connection, Electrical Diagram Drawing A0560970LEGEND Troubleshooting General TroubleshootingSee -5 on Page 75 for Writing Parameters To FLASH-PLEASE Wait Saving Backup Controller Recovery using Flash Memory TechnologyWarranty Restrictions WarrantyWarranty Specifications AppendixWarranty Liabilities Customer ResponsibilitiesDrawings and Diagrams Pump 12 station Controller Control PanelSpare Parts List Places A0560974 Power cord A0560954ENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Controller Identification Serial Number Tag Technical Assistance Contact InformationService Settings Menu Service Only InformationRamp UP DLY 1.500s Setting for Pump n Setting the Ramp Up TimeRamp DN DLY 8.000s Setting for Pump n Setting the Ramp Down TimeSET Ramp Down TIME? NO/YES Stage Delay 3.000s Setting the Pump Stage TimeSET Pump Stage TIME? NO/YES SET LCD Blink DELAY? NO/YES Blink Delay .500sSetting the LCD Blink Delay HI VAC Sensor DELAY? NO/YES Hivac Delay 3.000s Setting for Pump nSetting the Hi Vacuum Sensor Delay HI VAC Vent DELAY? NO/YES HV Vent DLY 10.000s Setting for Pump nSetting the Hi Vacuum Vent Delay Setting the Hi Vacuum Load Count HI VAC Load COUNT? NO/YESHV Load CNT BNK0 BNK1 Using the Installation Aids MenusInput MONITOR? NO/YES Input Monitor ScreenOutput CONTROL? NO/YES Automatic or MANUAL? =AUTO Y=MANUALOutput Control Menu OUTBNK0 OUTBNK1 Using the OEM Service Menu OEM Menu Access Is NOW AvailableOEM SETTINGS? NO/YES Other Controller Restricted AreasRecovering Passwords PWL11111 PWL22222 PWL33333 PWL44444Press YES to Resume Restoring the Controller to Factory DefaultsROM Checksum Verifying Software Checksums