Sterling 882.00249.00 manual Typical 24-Volt Junction Box Wiring Diagram

Page 17

Figure 1: Typical 24-Volt Junction Box Wiring Diagram

GRD

 

 

 

 

 

FROM CONTROLLER OUTPUT

(NEUTRAL)/(+24VDC)

 

FOR VACUUM SOLENOID

 

 

 

 

 

TO TERMINAL A1 (NEUTRAL)/(+24 VDC)

 

 

 

 

 

ON MOTOR STARTER (M)

L1

 

L2

 

L3

FROM CONTROLLER OUTPUT

 

 

 

 

 

FOR BLOWBACK SOLENOID

 

 

A1

 

 

 

1

3

 

 

5

 

L2

 

 

L3

13

L1

 

 

 

 

 

 

 

 

 

M

A09

 

 

 

 

 

T1

T2

 

 

T3

14

2

4

 

 

6

 

 

 

 

A2

 

 

 

A2

 

 

 

 

J1

 

TEST

 

RESET

 

 

96

TRIPPED

 

95

 

97

 

98

FROM CONTROLLER OUTPUT

 

 

 

 

OL

 

 

 

 

 

FOR PUMP MOTOR STARTER

 

 

 

 

 

2

T

4

T

6

T

1

2

3

T1

 

T2

 

T3

TO MOTOR

 

 

 

 

 

(MTR)

 

 

 

 

 

(115VAC)/(0VDC)

VS

TO CONTROLLER INPUT FOR

PUMP HIGH-VACUUM

LEGEND

SUBPANEL LAYOUT AND CONNECTION DIAGRAM

A0544675

(115V AC AND 24V DC)

 

FIELD WIRING

INTERNAL WIRING

L1

WIRE LUG

L2

L3

GRD

(115V AC)

FROM CONTROLLER OUTPUT

FOR MOTOR STARTER

FROM CONTROLLER OUTPUT

FOR VACUUM PUMP SOLENOID

FROM CONTROLLER OUTPUT

FOR PUMP BLOWBACK SOLENOID

SOL A/B

KAY VALVE

LOCATED ON

PUMP

VACUUM

COMMON

TO

JUNCTION BLOWBACK

BOX

TO UPPER VALVE

PROCESS AIR

CONNECTION

3 PHASE / 4 WIRE SERVICE AND FUSED DISCONNECT SWITCH TO BE PROVIDED BY CUSTOMER

DISC

FU

 

L1

 

M

OL

T1

 

 

 

 

 

FU

 

L2

 

 

 

T2

 

 

 

 

 

FU

 

L3

 

 

 

T3

 

 

 

 

 

 

POWER WIRING

 

 

 

 

 

1PS

 

 

 

 

 

 

 

N. O.

 

 

 

 

 

1M

J1

 

 

 

 

 

 

 

1M

 

 

96

 

95

A2

A1

 

 

 

 

1SOL

1SOL

CONTROL WIRING

MTR 5 HP PUMP

TO CONTROLLER INPUT FOR PUMP HIGH VACUUM

(NEUTRAL)

VACUUM PUMP

MOTOR STARTER

VACUUM

SOLENOID ON PUMP

BLOWBACK SOLENOID ON PUMP

2–Pump 12-Station Controllers

Chapter 3: Installation

16

Image 17
Contents Write Down Your Serial Numbers Here For Future Reference SCC 2-Pump 12-Station ControllersParts and Service Department Unpacking and Inspection Shipping InformationEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Controller Safety TagsGeneral Responsibility ResponsibilityOperator Responsibility Maintenance ResponsibilityReporting a Safety Defect General Description Functional DescriptionModels Covered in This Manual Optional Features Standard FeaturesMechanical Features Electrical FeaturesSafety Circuit Standards Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationPump 12-Station Controllers Functional Description Making Control Panel Power Drop Wiring Connections InstallationUncrating Mounting the Control PanelConnecting the Control Panel to the Pump Package Connecting the Control Panel to Vacuum HoppersTypical 24-Volt Junction Box Wiring Diagram Main Power SetupDC Controller Power Sources InputsMenu Tree Structure Gaining Access to the Menu SystemStation Settings Menu Station SETTINGS? NO/YESOperation Mode, Station Settings Menu Operation MODE? NO/YESStation 1 Normal =NORMAL N=SIGHTGLS ALL Normal MODE? NO/YESALL Sightglass MODE? NO/YES Dump Delay 11 15.0s SET Dump DELAY? NO/YESSet Dump Delay, Station Settings Menu To Select a Station Press StationSet Input Delay, Station Settings Menu SET Input DELAY? NO/YESInput DLY 11 0.250s SET Station ALARMS? NO/YESSet Station Alarms, Station Settings Menu Alarm 11 Enabled =ENABLE N=DISABLE Assign PUMPSTATION? NO/YES Alarm After 3 Loads Press Enter to SaveTo Select a Station Press Hopper Assigning a Pump to a StationStation 10 Pump Select Pump 1 or Pump Settings Menu Pump SETTINGS? NO/YESSetting the Pump Mode Pump MODE? NO/YESSET Active Pump Select Pump 1 or Enable BLOWBACK? NO/YES Blowback SETTINGS? NO/YESChanging Blowback Settings, Pump Settings Menu Select Pump 1 or USE Keypad to EnterOFF Time 0.500 s Blowback Pulses Setting for PumpOn Time 0.500 s Idle Delay Time Settings, Pump Settings Menu Blbk After 12 Loads Setting for PumpIdle Delay TIME? NO/YES Idle Time 10.000 s System Settings MenuSaving Controller Settings to Flash Memory Service Settings MenuLoad Time 10 63sec OperationText Area SectionController Description and Operation Dual Pump Mode Pump Modes Single Pump ModeSTATION-- Offline Time --- Logo P1S----- Offline P2S----- OfflineStation Icon Segments Label Description Station IconsStatus Indicator Icons Label Description Status IndicatorsLabel Description Controller KeypadKey Descriptions Operation States OperationRuns but no station loads Shut-Down Updating Bios Software MaintenanceBios Connection, Electrical Diagram Drawing A0560970LEGEND General Troubleshooting TroubleshootingSee -5 on Page 75 for Controller Recovery using Flash Memory Technology Writing Parameters To FLASH-PLEASE Wait Saving BackupWarranty Specifications WarrantyWarranty Restrictions AppendixCustomer Responsibilities Warranty LiabilitiesPump 12 station Controller Control Panel Drawings and DiagramsPlaces A0560974 Power cord A0560954 Spare Parts ListENCL, CARLON, Mount FLNG, MNK10L A0560974 RECT, BRIDGE, 25 AMPS, GBPC2510 Technical Assistance Contact Information Controller Identification Serial Number TagRamp UP DLY 1.500s Setting for Pump n Service Only InformationService Settings Menu Setting the Ramp Up TimeSET Ramp Down TIME? NO/YES Ramp DN DLY 8.000s Setting for Pump nSetting the Ramp Down Time SET Pump Stage TIME? NO/YES Stage Delay 3.000sSetting the Pump Stage Time Setting the LCD Blink Delay SET LCD Blink DELAY? NO/YESBlink Delay .500s Setting the Hi Vacuum Sensor Delay HI VAC Sensor DELAY? NO/YESHivac Delay 3.000s Setting for Pump n Setting the Hi Vacuum Vent Delay HI VAC Vent DELAY? NO/YESHV Vent DLY 10.000s Setting for Pump n HV Load CNT Setting the Hi Vacuum Load CountHI VAC Load COUNT? NO/YES Input MONITOR? NO/YES Using the Installation Aids MenusBNK0 BNK1 Input Monitor ScreenOutput Control Menu Output CONTROL? NO/YESAutomatic or MANUAL? =AUTO Y=MANUAL OUTBNK0 OUTBNK1 OEM SETTINGS? NO/YES OEM Menu Access Is NOW AvailableUsing the OEM Service Menu Other Controller Restricted AreasPWL11111 PWL22222 PWL33333 PWL44444 Recovering PasswordsROM Checksum Restoring the Controller to Factory DefaultsPress YES to Resume Verifying Software Checksums