Mitsubishi Electronics FR-A500L Troubleshooting, Operation Panel Check Point Remedy Display

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5.2Troubleshooting

PROTECTIVE FUNCTIONS

If any function of the inverter is lost due to occurrence of a fault, clear up the cause and make correction in accordance with the following procedure. Contact your sales representative if the corresponding fault is not found below, the inverter has failed, parts have been damaged, or any other fault has occurred.

5.2.1 Checking the operation panel display at alarm stop

The alarm code is displayed on the operation panel to indicate the cause of a faulty operation. Clear up the cause and take proper action in accordance with the following table:

Operation Panel

Check Point

Remedy

Display

 

 

E.OC1

Acceleration too fast?

Increase acceleration time.

Check for output short circuit or ground fault.

 

 

E.OC2

Sudden load change?

Keep load stable.

Check for output short circuit or ground fault.

 

 

 

Deceleration too fast?

Increase deceleration time.

E.OC3

Check for output short circuit or ground fault.

 

 

Mechanical brake of motor operating too fast?

Check brake operation.

E.OV1

Acceleration too fast?

Increase acceleration time.

E.OV2

Sudden load change?

Keep load stable.

 

 

Increase deceleration time. (Set deceleration time

E.OV3

Deceleration too fast?

which matches load GD2.)

 

 

Reduce braking duty.

E.THM

Motor used under overload?

Reduce load.

E.THT

Increase motor and inverter capacities.

 

E.IPF

Check the cause of instantaneous power failure.

Restore power.

 

Large-capacity motor started?

Check power system equipment such as power

E.UVT

Jumper or DC reactor connected across terminals P-

supply.

 

P1?

Connect jumper or DC reactor across terminals P-P1.

E.FIN

Ambient temperature too high?

Set ambient temperature within specifications.

E. GF

Check motor and cables for ground fault.

Resolve ground faults.

E.OHT

Check motor for overheat.

Reduce load and frequency of operation.

E.OLT

Motor used under overload?

Reduce load.

Increase motor and inverter capacities.

 

 

E.OPT

Check for loose connectors.

Connect securely

E.OP1 to E.OP3

Option function setting or operation proper?

Check the option function setting, etc.

(1 to 3 indicate the option slot numbers.)

 

 

E. PE

Number of parameter write times too many?

Control card

E.PUE

DU or PU fitted securely?

Fit DU or PU securely.

E.RET

Check cause of alarm.

 

E.LF

Check for open output phase.

Repair open phase.

E.CPU

Check for loose connectors.

Change inverter.

Connect securely.

 

 

E.P24

Check PC terminal output for short.

Repair short.

E.CTE

Check PU connector cable for short.

Check PU and cable.

E.MB1 to MB7

Check brake sequence.

 

PS

STOP key of operation panel pressed during external

Check load status.

operation to stop?

Refer to Pr.75.

 

RB

Brake resistor used too often?

Increase deceleration time.

TH

Load too large? Sudden acceleration?

Reduce load amount or frequency of running.

 

Motor used under overload?

Lighten load.

OL

Sudden deceleration?

Reduce frequency of braking.

oL: Overvoltage stall

 

 

 

 

OL: Overcurrent stall

 

E.14(DC fuse)

Is the DC circuit short circuited?

Repair the short-circuited section, and replace the DC

fuse.

 

 

30

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Contents FR-A500L This section is specifically about safety matters Injury Prevention Electric Shock PreventionFire Prevention Wiring Transportation and installationAdditional instructions Trial runOperation Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterContents Chapter Outline Installation Precautions for operationWiring Pre-Operation InformationBasic configuration Basic ConfigurationNFB ELB Name DescriptionChapter Instructions for installation InstallationAt 5cm 1.97 inch Terminal connection diagram WiringDescription of main circuit terminals Symbol Terminal Name DescriptionDescription of control circuit terminals Terminal Name DescriptionIPF ,B,CRUN Wiring instructions Wiring of the main circuit800 2300 Terminal block layoutP1, P, N Connection procedure Connection of the power supply and motorNA version(OR Version) Wiring of the control circuitChanging the control logic RUN DC24V How to use terminals STOP, CS and PC For RS-485 communication Connection to the PU connectorDesign information Chapter Operation Chapter Parameters Parameters Parameter ListDU/PU main display data selection F4 fourth frequency voltage 173 201 Can be accessed when Pr = Protective Functions Error alarm definitions Errors AlarmsOperation Parameter Unit Name DescriptionOLT OHTSTP OPTMB7 CTEName Details Main circuit error E,15 detailsCharge Alarm Correspondences between digital and actual characters To know the operating status at the occurrence of alarmResetting the inverter Alarm code outputAlarm Code Alarm Output across B-C FR-DU04 Operation PanelOperation Panel Check Point Remedy Display TroubleshootingChecking the operation panel display at alarm stop Check Point Remedy Speed greatly differs from the setting Faults and check pointsMotor remains stopped Motor rotates in opposite directionPower lamp is not lit Operation mode is not changed properlyMotor current is large Speed does not increasePrecautions for maintenance and inspection Precautions for Maintenance and InspectionCheck items Periodic inspectionDielectric strength test Insulation resistance test using meggerDescription Method Criterion Instrument Daily Daily and Periodic InspectionModule device numbers and terminals to be checked PreparationChecking method Cooling fan Replacement of partsSmoothing capacitors RelaysMeasurement of voltages and currents Measurement of main circuit voltages, currents and power5VDC Measuring Point Measuring Instrument10VDC Chapter Specifications Model specifications Standard specificationCommon specifications FR-PU04 AlarmFR-A540L-450K, 375K Outline drawingsFR-A540L-540K~800K P5S RDB RDA SDB SDAAppendices Front AppendixAppendix EF-40ETB R G Converter EF-30ETB Control Inverter Wiring between cooling fan and terminals is as followsCheck the air flow direction MT-BR5MT-BR5 TH1 TH2 PR PR E Resistor Temperature Abnormal SignalsShipment case example
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