Mitsubishi Electronics FR-A500L instruction manual Wiring of the main circuit, Wiring instructions

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INSTALLATION AND WIRING

2.2.2 Wiring of the main circuit

(1) Wiring instructions

1)Power must not be applied to the output terminals (U, V, W) of the inverter. Otherwise the inverter will be damaged.

2)After wiring, wire off-cuts must not be left in the inverter.

Wire off-cuts can cause an alarm, failure or malfunction. Always keep the inverter clean.

3)Use thick cables to make a voltage drop of 2% or less.

If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency.

4)Electromagnetic wave interference

The input/output (main circuit) of the inverter includes harmonic components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, use shielded wire cables as the power cable.

5)Do not install a power capacitor, surge suppressor or radio noise filter (FR-BIF option) in the output side of the inverter.

This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are installed, immediately remove them.

6)When rewiring after operation, make sure that the POWER lamp has gone off, and when more than 10minutes have elapsed after power-off, check with a tester that the DC bus voltage is zero. After that, start rewiring work. For some time after power-off, there is a dangerous voltage in the capacitor.

7)Top attachments should be removed before operating because of Air exhaust. Side attachments can be used for fixing the unit. (See page 44)

Notes on Grounding

Leakage currents flow in the inverter. To prevent an electric shock, the inverter and motor must be grounded (grounding resistance: 10Ω or less.)

Use the dedicated ground terminal to ground the inverter. (Do not use the screw in the case, chassis, etc.)

The ground cable should have a thickness of 38mm2, or more, and be as short as possible. The grounding point should be as close to the inverter as possible.

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Contents FR-A500L This section is specifically about safety matters Fire Prevention Electric Shock PreventionInjury Prevention Transportation and installation WiringAdditional instructions Trial runMaintenance, inspection and parts replacement OperationEmergency stop Disposing of the inverterContents Chapter Outline Precautions for operation InstallationWiring Pre-Operation InformationBasic Configuration Basic configurationNFB ELB Name DescriptionChapter Installation Instructions for installationAt 5cm 1.97 inch Wiring Terminal connection diagramSymbol Terminal Name Description Description of main circuit terminalsDescription of control circuit terminals Terminal Name DescriptionRUN ,B,CIPF Wiring of the main circuit Wiring instructionsTerminal block layout 800 2300P1, P, N Connection of the power supply and motor Connection procedureWiring of the control circuit NA version(OR Version)Changing the control logic RUN DC24V How to use terminals STOP, CS and PC Connection to the PU connector For RS-485 communicationDesign information Chapter Operation Chapter Parameters Parameter List ParametersDU/PU main display data selection F4 fourth frequency voltage 173 201 Can be accessed when Pr = Protective Functions Errors Alarms Error alarm definitionsOperation Parameter Unit Name DescriptionOHT OLTSTP OPTCTE MB7Charge Alarm Main circuit error E,15 detailsName Details To know the operating status at the occurrence of alarm Correspondences between digital and actual charactersAlarm code output Resetting the inverterAlarm Code Alarm Output across B-C FR-DU04 Operation PanelChecking the operation panel display at alarm stop TroubleshootingOperation Panel Check Point Remedy Display Check Point Remedy Faults and check points Speed greatly differs from the settingMotor remains stopped Motor rotates in opposite directionOperation mode is not changed properly Power lamp is not litMotor current is large Speed does not increasePrecautions for Maintenance and Inspection Precautions for maintenance and inspectionCheck items Periodic inspectionInsulation resistance test using megger Dielectric strength testDaily and Periodic Inspection Description Method Criterion Instrument DailyChecking method PreparationModule device numbers and terminals to be checked Replacement of parts Cooling fanSmoothing capacitors RelaysMeasurement of main circuit voltages, currents and power Measurement of voltages and currents10VDC Measuring Point Measuring Instrument5VDC Chapter Specifications Standard specification Model specificationsCommon specifications Alarm FR-PU04Outline drawings FR-A540L-450K, 375KFR-A540L-540K~800K SDA P5S RDB RDA SDBAppendices Appendix AppendixFront Check the air flow direction Wiring between cooling fan and terminals is as followsEF-40ETB R G Converter EF-30ETB Control Inverter Resistor Temperature Abnormal Signals MT-BR5MT-BR5 TH1 TH2 PR PR EShipment case example
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