Mitsubishi Electronics FR-A500L Insulation resistance test using megger, Dielectric strength test

Page 46

PROTECTIVE FUNCTIONS

5.3.4 Insulation resistance test using megger

1)Before performing the insulation resistance test using a megger on the external circuit, disconnect the cables from all terminals of the inverter so that the test voltage is not applied to the inverter.

2)For the continuity test of the control circuit, use a tester (high resistance range) and do not use the megger or buzzer.

3)For the inverter, conduct the insulation resistance test on the main circuit only as shown below and do not perform the test on the control circuit. (Use a 500VDC megger.)

 

R<L1> Inverter

 

 

 

 

Motor

Power

U

 

 

 

 

S<L2>

V

 

 

 

IM

supply

 

 

 

T<L3>

M

 

 

 

 

 

 

 

 

 

DC500V megger

Ground terminal

5.3.5 Dielectric strength test

Do not conduct a dielectric strength test. The inverter's main circuit uses semiconductors, which may be deteriorated if a pressure test is made.

Daily and Periodic Inspection

Area of

 

 

 

Interval

 

 

 

 

 

Inspection

 

 

Periodic

 

 

 

 

Inspec-

Description

 

Method

Criterion

Instrument

Item

Daily

1

2

tion

 

 

 

 

 

 

 

 

year

years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ambient

 

 

 

 

 

 

 

 

 

temperature:

 

 

 

Check ambient

 

 

 

 

10 C to +40 C,

Thermometer,

 

Surrounding

 

 

 

 

− °

°

 

temperature, humidity,

{

 

 

(Refer to page 3)

non-freezing.

hygrometer,

 

environment

dust, dirt, etc.

 

 

 

 

Ambient humidity:

recorder

 

 

 

 

 

 

 

90% or less,

 

General

 

 

 

 

 

 

non-condensing.

 

 

 

 

 

 

 

 

 

 

 

Overall unit

Check for unusual

{

 

 

Visual and auditory

No fault.

 

 

 

vibration and noise.

 

 

checks.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

 

 

 

 

Measure voltage

Within permissible

 

 

 

 

 

 

AC voltage

 

 

Check that main circuit

 

 

 

across inverter

Tester, digital

 

supply

{

 

 

 

 

 

fluctuation

 

voltage is normal.

 

 

terminals R-S-T

multimeter

 

voltage

 

 

 

 

 

 

 

(Refer to page 40)

 

 

 

 

 

<L1-L2-L3,>.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Check with megger

 

{

{

(1) Disconnect all

(1) 5M Ω

or more.

 

 

 

(across main circuit

 

 

 

cables from

(2), (3) No fault.

 

 

 

terminals and

 

 

 

inverter and

 

 

 

 

 

ground terminal).

 

 

 

measure across

 

 

 

 

 

(2) Check for loose

 

{

 

terminals R, S, T,

 

 

500VDC class

 

General

screws and bolts.

 

 

 

U, V, W <L1, L2,

 

 

 

(3) Check for overheat-

 

{

 

L3, U, V, W>, and

 

 

megger

 

 

 

 

 

 

 

 

ing of each part.

 

 

 

ground terminal

 

 

 

Main

 

(4) Clean.

 

 

 

with megger.

 

 

 

 

 

 

 

 

(2) Re-tighten.

 

 

 

circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

(3) Visual check.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Check conductors

 

{

 

(1), (2) Visual check.

(1), (2) No fault.

 

 

Conductors,

for distortion.

 

 

 

 

 

 

 

 

(2) Check cable

 

{

 

 

 

 

 

 

cables

sheaths for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

breakage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal

Check for damage.

 

{

 

Visual check.

No fault

 

 

 

block

 

 

 

 

 

 

 

 

 

 

 

 

 

35

Image 46
Contents FR-A500L This section is specifically about safety matters Fire Prevention Electric Shock PreventionInjury Prevention Additional instructions Transportation and installationWiring Trial runEmergency stop Maintenance, inspection and parts replacementOperation Disposing of the inverterContents Chapter Outline Wiring Precautions for operationInstallation Pre-Operation InformationNFB ELB Basic ConfigurationBasic configuration Name DescriptionChapter Installation Instructions for installationAt 5cm 1.97 inch Wiring Terminal connection diagramDescription of control circuit terminals Symbol Terminal Name DescriptionDescription of main circuit terminals Terminal Name DescriptionRUN ,B,CIPF Wiring of the main circuit Wiring instructionsTerminal block layout 800 2300P1, P, N Connection of the power supply and motor Connection procedureWiring of the control circuit NA version(OR Version)Changing the control logic RUN DC24V How to use terminals STOP, CS and PC Connection to the PU connector For RS-485 communicationDesign information Chapter Operation Chapter Parameters Parameter List ParametersDU/PU main display data selection F4 fourth frequency voltage 173 201 Can be accessed when Pr = Protective Functions Operation Parameter Errors AlarmsError alarm definitions Unit Name DescriptionSTP OHTOLT OPTCTE MB7Charge Alarm Main circuit error E,15 detailsName Details To know the operating status at the occurrence of alarm Correspondences between digital and actual charactersAlarm Code Alarm Output across B-C FR-DU04 Alarm code outputResetting the inverter Operation PanelChecking the operation panel display at alarm stop TroubleshootingOperation Panel Check Point Remedy Display Check Point Remedy Motor remains stopped Faults and check pointsSpeed greatly differs from the setting Motor rotates in opposite directionMotor current is large Operation mode is not changed properlyPower lamp is not lit Speed does not increaseCheck items Precautions for Maintenance and InspectionPrecautions for maintenance and inspection Periodic inspectionInsulation resistance test using megger Dielectric strength testDaily and Periodic Inspection Description Method Criterion Instrument DailyChecking method PreparationModule device numbers and terminals to be checked Smoothing capacitors Replacement of partsCooling fan RelaysMeasurement of main circuit voltages, currents and power Measurement of voltages and currents10VDC Measuring Point Measuring Instrument5VDC Chapter Specifications Standard specification Model specificationsCommon specifications Alarm FR-PU04Outline drawings FR-A540L-450K, 375KFR-A540L-540K~800K SDA P5S RDB RDA SDBAppendices Appendix AppendixFront Check the air flow direction Wiring between cooling fan and terminals is as followsEF-40ETB R G Converter EF-30ETB Control Inverter Resistor Temperature Abnormal Signals MT-BR5MT-BR5 TH1 TH2 PR PR EShipment case example
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