Mitsubishi Electronics FR-A500L Precautions for Maintenance and Inspection, Check items

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5.3Precautions for Maintenance and Inspection

PROTECTIVE FUNCTIONS

The transistorized inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to adverse influence by the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.

5.3.1 Precautions for maintenance and inspection

For some short time after the power is switched off, a high voltage remains in the smoothing capacitor. When accessing the inverter for inspection, switch power off. When more than 10 minutes have elapsed, make sure that the voltage across the main circuit terminals P-N of the inverter is 30VDC or less using a tester, etc.

5.3.2 Check items

(1) Daily inspections

Check the following:

1)Motor operation fault

2)Improper installation environment

3)Cooling system fault

4)Unusual vibration and noise

5)Unusual overheating and discoloration

During operation, check the inverter input voltages using a tester.

(2) Cleaning

Always run the inverter in a clean state.

When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol. Note: Do not use solvent, such as acetone, benzene, toluene and alcohol, as they will cause the inverter

surface paint to peel off.

Do not use detergent or alcohol to clean the display and other sections of the operation panel (FR-DU04) or parameter unit (FR-PU04) as these sections will deform.

5.3.3 Periodic inspection

Check the areas inaccessible during operation and requiring periodic inspection. For periodic inspection, consult us.

1)Cooling system: ・・・・・・・・・・・ Clean the air filter, etc.

2)Screws and bolts:・・・・・・・・・・ These parts may become loose due to vibration, temperature changes, etc. Check that they are tightened securely and retighten as necessary.

3)Conductors and insulating materials: Check for corrosion and damage.

4)Insulation resistance: Measure.

5)Cooling fan, smoothing capacitor, relay: Check and change if necessary.

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Contents FR-A500L This section is specifically about safety matters Electric Shock Prevention Fire PreventionInjury Prevention Wiring Transportation and installationAdditional instructions Trial runOperation Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterContents Chapter Outline Installation Precautions for operationWiring Pre-Operation InformationBasic configuration Basic ConfigurationNFB ELB Name DescriptionChapter Instructions for installation InstallationAt 5cm 1.97 inch Terminal connection diagram WiringDescription of main circuit terminals Symbol Terminal Name DescriptionDescription of control circuit terminals Terminal Name Description,B,C RUNIPF Wiring instructions Wiring of the main circuit800 2300 Terminal block layoutP1, P, N Connection procedure Connection of the power supply and motorNA version(OR Version) Wiring of the control circuitChanging the control logic RUN DC24V How to use terminals STOP, CS and PC For RS-485 communication Connection to the PU connectorDesign information Chapter Operation Chapter Parameters Parameters Parameter ListDU/PU main display data selection F4 fourth frequency voltage 173 201 Can be accessed when Pr = Protective Functions Error alarm definitions Errors AlarmsOperation Parameter Unit Name DescriptionOLT OHTSTP OPTMB7 CTEMain circuit error E,15 details Charge AlarmName Details Correspondences between digital and actual characters To know the operating status at the occurrence of alarmResetting the inverter Alarm code outputAlarm Code Alarm Output across B-C FR-DU04 Operation PanelTroubleshooting Checking the operation panel display at alarm stopOperation Panel Check Point Remedy Display Check Point Remedy Speed greatly differs from the setting Faults and check pointsMotor remains stopped Motor rotates in opposite directionPower lamp is not lit Operation mode is not changed properlyMotor current is large Speed does not increasePrecautions for maintenance and inspection Precautions for Maintenance and InspectionCheck items Periodic inspectionDielectric strength test Insulation resistance test using meggerDescription Method Criterion Instrument Daily Daily and Periodic InspectionPreparation Checking methodModule device numbers and terminals to be checked Cooling fan Replacement of partsSmoothing capacitors RelaysMeasurement of voltages and currents Measurement of main circuit voltages, currents and powerMeasuring Point Measuring Instrument 10VDC5VDC Chapter Specifications Model specifications Standard specificationCommon specifications FR-PU04 AlarmFR-A540L-450K, 375K Outline drawingsFR-A540L-540K~800K P5S RDB RDA SDB SDAAppendices Appendix AppendixFront Wiring between cooling fan and terminals is as follows Check the air flow directionEF-40ETB R G Converter EF-30ETB Control Inverter MT-BR5MT-BR5 TH1 TH2 PR PR E Resistor Temperature Abnormal SignalsShipment case example
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