Mitsubishi Electronics FR-A500L instruction manual Daily and Periodic Inspection

Page 47

PROTECTIVE FUNCTIONS

Daily and Periodic Inspection

Area of

 

 

 

Interval

 

 

 

 

Inspection

 

 

Periodic

 

 

 

Inspec-

Description

 

Method

Criterion

Instrument

Item

Daily

1

2

tion

 

 

 

 

 

 

 

year

years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disconnect cables

 

 

 

 

 

 

 

 

from inverter and

 

 

 

Inverter

 

 

 

 

measure across

 

 

 

module,

Check resistance

 

 

{

terminals R, S, T, P, N

(See the following

Analog tester

 

Converter

across terminals.

 

 

 

and U, V, W, P, N <L1,

pages)

 

 

module

 

 

 

 

L2, L3, +, -, and U, V,

 

 

 

 

 

 

 

 

W, +, -> with tester

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

range of 100 .

 

 

 

 

(1) Check for liquid

{

 

 

(1), (2) Visual check.

(1), (2) No fault.

 

 

 

leakage.

 

 

 

(3) Measure with

(3) 85% or more

 

 

 

(2) Check for safety

{

 

 

capacity meter.

of rated capacity.

 

 

Smoothing

valve projection and

 

 

 

 

 

Capacity

Main

capacitor

bulge.

 

 

 

 

 

meter

 

(3) Measure

 

{

 

 

 

 

circuit

 

 

 

 

 

 

 

electrostatic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

capacity.

 

 

 

 

 

 

 

 

(1) Check for chatter

 

{

 

(1) Auditory check.

(1) No fault.

 

 

Relay

during operation.

 

 

 

(2) Visual check.

(2) No fault.

 

 

(2) Check for rough

 

{

 

 

 

 

 

 

 

 

 

 

 

 

 

surface on contacts.

 

 

 

 

 

 

 

 

(1) Check for crack in

 

{

 

(1) Visual check.

(1) No fault.

 

 

 

resistor insulation.

 

 

 

Cement resistor,

(2) Error should

 

 

 

(2) Check for open

 

{

 

wire-wound

be within

Tester, digital

 

Resistor

cable.

 

 

 

resistor.

± 10% of

 

 

 

 

multimeter

 

 

 

 

 

 

(2) Disconnect one

indicated

 

 

 

 

 

 

 

 

 

 

 

 

 

end and measure

resistance

 

 

 

 

 

 

 

with tester.

value.

 

 

 

(1) Check balance of

 

{

 

(1) Measure voltage

(1) Phase-to-

 

 

 

output voltages

 

 

 

across inverter

phase voltage

 

 

 

across phases with

 

 

 

output terminals

balance within

 

Control

 

inverter operated

 

 

 

U-V-W.

8V for 400V.

Digital

circuit

Operation

independently.

 

 

 

(2) Simulatively

(2) Fault must

multimeter,

Protective

check

(2) Perform sequence

 

{

 

connect or

occur because

rectifier type

circuit

 

protective operation

 

 

 

disconnect inverter

of sequence.

voltmeter

 

 

test to make sure of

 

 

 

protective circuit

 

 

 

 

no fault in protective

 

 

 

output terminals.

 

 

 

 

and display circuits.

 

 

 

 

 

 

 

 

(1) Check for unusual

{

 

 

(1) Turn by hand with

(1) Smooth

 

 

Cooling fan

vibration and noise.

 

 

 

power off.

rotation.

 

 

(2) Check for loose

 

{

 

(2) Re-tighten

(2) No fault.

 

Cooling

 

 

 

 

 

connection.

 

 

 

 

 

 

system

 

 

 

 

 

 

 

Cooling fan

Is the power supply's

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power

 

{

 

Measure with a tester.

24V±2.4V

Tester

 

output voltage correct?

 

 

 

supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Check if LED lamp

{

 

 

(1) Light indicator

(1) Check that

 

 

Display

is blown.

 

 

 

lamps on panel.

lamps are lit.

 

 

 

(2) Clean.

 

{

 

(2) Clean with rag.

 

 

Display

 

Check that reading is

{

 

 

Check reading of

Must satisfy

 

 

Meter

normal.

 

 

 

meters on panel.

specified and

Voltmeter,

 

 

 

 

 

 

management

ammeter, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

values.

 

 

 

(1) Check for unusual

{

 

 

(1) Auditory, sensory,

(1), (2) No fault.

 

 

 

vibration and noise.

 

 

 

visual checks.

 

 

 

General

(2) Check for unusual

{

 

 

(2) Check for unusual

 

 

 

odor.

 

 

 

odor due to

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

overheating,

 

 

 

 

 

 

 

damage, etc.

 

 

 

 

 

 

 

 

 

 

 

 

(1) Check with megger

 

 

{

(1) Disconnect cables

(1) 5M Ω or more

 

 

Insulation

(across terminals

 

 

 

from U, V, W,

 

500V megger

 

resistance

and ground

 

 

 

including motor

 

 

 

 

 

 

 

 

 

terminal).

 

 

 

cables.

 

 

36

Image 47
Contents FR-A500L This section is specifically about safety matters Injury Prevention Electric Shock PreventionFire Prevention Trial run Transportation and installationWiring Additional instructionsDisposing of the inverter Maintenance, inspection and parts replacementOperation Emergency stopContents Chapter Outline Pre-Operation Information Precautions for operationInstallation WiringName Description Basic ConfigurationBasic configuration NFB ELBChapter Instructions for installation InstallationAt 5cm 1.97 inch Terminal connection diagram WiringTerminal Name Description Symbol Terminal Name DescriptionDescription of main circuit terminals Description of control circuit terminalsIPF ,B,CRUN Wiring instructions Wiring of the main circuit800 2300 Terminal block layoutP1, P, N Connection procedure Connection of the power supply and motorNA version(OR Version) Wiring of the control circuitChanging the control logic RUN DC24V How to use terminals STOP, CS and PC For RS-485 communication Connection to the PU connectorDesign information Chapter Operation Chapter Parameters Parameters Parameter ListDU/PU main display data selection F4 fourth frequency voltage 173 201 Can be accessed when Pr = Protective Functions Unit Name Description Errors AlarmsError alarm definitions Operation ParameterOPT OHTOLT STPMB7 CTEName Details Main circuit error E,15 detailsCharge Alarm Correspondences between digital and actual characters To know the operating status at the occurrence of alarmOperation Panel Alarm code outputResetting the inverter Alarm Code Alarm Output across B-C FR-DU04Operation Panel Check Point Remedy Display TroubleshootingChecking the operation panel display at alarm stop Check Point Remedy Motor rotates in opposite direction Faults and check pointsSpeed greatly differs from the setting Motor remains stoppedSpeed does not increase Operation mode is not changed properlyPower lamp is not lit Motor current is largePeriodic inspection Precautions for Maintenance and InspectionPrecautions for maintenance and inspection Check itemsDielectric strength test Insulation resistance test using meggerDescription Method Criterion Instrument Daily Daily and Periodic InspectionModule device numbers and terminals to be checked PreparationChecking method Relays Replacement of partsCooling fan Smoothing capacitorsMeasurement of voltages and currents Measurement of main circuit voltages, currents and power5VDC Measuring Point Measuring Instrument10VDC Chapter Specifications Model specifications Standard specificationCommon specifications FR-PU04 AlarmFR-A540L-450K, 375K Outline drawingsFR-A540L-540K~800K P5S RDB RDA SDB SDAAppendices Front AppendixAppendix EF-40ETB R G Converter EF-30ETB Control Inverter Wiring between cooling fan and terminals is as followsCheck the air flow direction MT-BR5MT-BR5 TH1 TH2 PR PR E Resistor Temperature Abnormal SignalsShipment case example
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