Mitsubishi Electronics FR-A500L Operation, Emergency stop, Disposing of the inverter

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(4) Operation

CAUTION

zWhen you have chosen the retry function, stay away from the equipment as it will restart suddenly after an alarm stop.

zThe [STOP] key is valid only when the appropriate function setting has been made. Prepare an emergency stop switch separately.

zMake sure that the start signal is off before resetting the inverter alarm. A failure to do so may restart the motor suddenly.

zThe load used should be a three-phase induction motor only. Connection of any other electrical equipment to the inverter output may damage the equipment.

zThe electronic overcurrent protection does not guarantee protection of the motor from overheat.

zDo not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter.

zUse a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby electronic equipment may be affected.

zTake measures to suppress harmonics. Otherwise power harmonics from the inverter may heat/damage the power capacitor and generator.

zWhen an over 400V class motor is inverter-driven, it should be insulation-enhanced or surge voltages suppressed. Surge voltages attributable to the wiring constants may occur at motor terminals, deteriorating the insulation of the motor.

zWhen parameter clear or all clear is performed, each parameter returns to the factory setting. Re-set the required parameters before starting operation.

zThe inverter can be easily set for high-speed operation. Before changing its setting, fully examine the performances of the motor and machine.

zIn addition to the inverter's holding function, install a holding device (e. g. mechanical brake) to ensure safety.

zBefore running the inverter which had been stored for a long period, always perform inspection and test operation.

(5)Emergency stop

CAUTION

zProvide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the inverter fails.

(6)Maintenance, inspection and parts replacement

CAUTION

zDo not carry out a megger (insulation resistance) test on the control circuit of the inverter.

(7)Disposing of the inverter

CAUTION

zTreat as industrial waste.

(8)General instructions

Many of the diagrams and drawings in this instruction manual show the inverter without a cover, or partially open. NEVER run the inverter like this. Always replace the cover and follow this instruction manual when operating the inverter.

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Contents FR-A500L This section is specifically about safety matters Injury Prevention Electric Shock PreventionFire Prevention Wiring Transportation and installationAdditional instructions Trial runOperation Maintenance, inspection and parts replacementEmergency stop Disposing of the inverterContents Chapter Outline Installation Precautions for operationWiring Pre-Operation InformationBasic configuration Basic ConfigurationNFB ELB Name DescriptionChapter Instructions for installation InstallationAt 5cm 1.97 inch Terminal connection diagram WiringDescription of main circuit terminals Symbol Terminal Name DescriptionDescription of control circuit terminals Terminal Name DescriptionIPF ,B,CRUN Wiring instructions Wiring of the main circuit800 2300 Terminal block layoutP1, P, N Connection procedure Connection of the power supply and motorNA version(OR Version) Wiring of the control circuitChanging the control logic RUN DC24V How to use terminals STOP, CS and PC For RS-485 communication Connection to the PU connectorDesign information Chapter Operation Chapter Parameters Parameters Parameter ListDU/PU main display data selection F4 fourth frequency voltage 173 201 Can be accessed when Pr = Protective Functions Error alarm definitions Errors AlarmsOperation Parameter Unit Name DescriptionOLT OHTSTP OPTMB7 CTEName Details Main circuit error E,15 detailsCharge Alarm Correspondences between digital and actual characters To know the operating status at the occurrence of alarmResetting the inverter Alarm code outputAlarm Code Alarm Output across B-C FR-DU04 Operation PanelOperation Panel Check Point Remedy Display TroubleshootingChecking the operation panel display at alarm stop Check Point Remedy Speed greatly differs from the setting Faults and check pointsMotor remains stopped Motor rotates in opposite directionPower lamp is not lit Operation mode is not changed properlyMotor current is large Speed does not increasePrecautions for maintenance and inspection Precautions for Maintenance and InspectionCheck items Periodic inspectionDielectric strength test Insulation resistance test using meggerDescription Method Criterion Instrument Daily Daily and Periodic InspectionModule device numbers and terminals to be checked PreparationChecking method Cooling fan Replacement of partsSmoothing capacitors RelaysMeasurement of voltages and currents Measurement of main circuit voltages, currents and power5VDC Measuring Point Measuring Instrument10VDC Chapter Specifications Model specifications Standard specificationCommon specifications FR-PU04 AlarmFR-A540L-450K, 375K Outline drawingsFR-A540L-540K~800K P5S RDB RDA SDB SDAAppendices Front AppendixAppendix EF-40ETB R G Converter EF-30ETB Control Inverter Wiring between cooling fan and terminals is as followsCheck the air flow direction MT-BR5MT-BR5 TH1 TH2 PR PR E Resistor Temperature Abnormal SignalsShipment case example
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