GE IC3645SP4U400N3 Motor field current is too low during, Capacitor volts are low before the line

Page 34

DIAGNOSTIC STATUS CODES

SX TRANSISTOR CONTROL

Page 34

TRACTION

DESCRIPTION OF STATUS

STATUS CODE

 

-49

Motor field current is too low during the

run mode.

MEMORY RECALL

CORRECTIVE ACTIONS

NO

 

 

SYMPTOM

Circuits valid

Control will not operate.

 

for

POSSIBLE CAUSE

Traction

Defective control.

Replace controller unit.

Controller

 

 

 

CAUSE OF STATUS INDICATION

This status code will be displayed when the current draw in the motor field is too low during the run mode.

TROUBLE-SHOOTING DIAGRAM

 

 

 

 

BRAKE SW.

 

 

FU5

P2 KEY SWITCH P1

SEATSW.

STARTSW.

FOR.SW.

REV. SW.

FU7

 

 

SP

 

TO

P5

 

 

 

 

 

 

L

 

 

 

 

FU6

ACCESSORIES

P4

 

 

 

 

P3

 

 

 

 

 

PY7

 

 

 

 

P4

 

 

PY12 P18

P17 P1 P2

P6

P3

P5

 

PY10

 

OSCILLATOR CARD

P7

P10 P9 P12 P8

 

PY11

 

LEFT CONTROL

 

 

 

LINE FU1

 

 

 

 

 

 

 

 

 

 

 

 

 

STEER

FU2

 

 

 

 

 

 

ANGLE

 

 

 

 

ACC POT

POT

 

 

 

 

 

 

+

FU4

 

 

 

 

 

 

 

BDI INTERRUPT

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

POS

A1

F1

FIELD

ARMATURE

NEG

A2

F2

FIELD

ARMATURE

-

 

 

POWER

 

 

 

 

 

 

POS

A1

F1

 

 

 

SP

CONNECTIONS

 

 

POWER

 

 

 

 

LEFT CONTROL

 

 

CONNECTIONS

 

 

 

 

NEG

A2

F2

 

 

RIGHT CONTROL

 

 

P

SP

 

 

 

 

 

 

 

 

 

 

TRACTION

DESCRIPTION OF STATUS

STATUS CODE

 

-51

Capacitor volts are low before the line

contactor closes.

MEMORY RECALL

CORRECTIVE ACTIONS

NO

 

 

SYMPTOM

Circuits valid

Line contactor does not close when capacitor

does not precharge.

for

 

Traction

POSSIBLE CAUSE

Controller

Defective control fuse.

 

Check control fuse for open circuit. Replace

 

fuse, if necessary.

Defective control.

Replace controller unit.

CAUSE OF STATUS INDICATION

This status code will be displayed during “key on” when the capacitor voltage is less than 85% of battery volts at initial key switch on.

TROUBLE-SHOOTING DIAGRAM

 

 

 

 

BRAKE SW.

 

 

FU5

P2 KEY SWITCH P1

SEATSW.

STARTSW.

FOR.SW.

REV. SW.

FU7

 

 

SP

 

TO

P5

 

 

 

 

 

 

L

 

 

 

 

FU6

ACCESSORIES

P4

 

 

 

 

P3

 

 

 

 

 

PY7

 

 

 

 

P4

 

 

PY12 P18

P17 P1 P2

P6

P3

P5

 

PY10

 

OSCILLATOR CARD

P7

P10 P9 P12 P8

 

PY11

 

LEFT CONTROL

 

 

 

LINE FU1

 

 

 

 

 

 

 

 

 

 

 

 

 

STEER

FU2

 

 

 

 

 

 

ANGLE

 

 

 

 

ACC POT

POT

 

 

 

 

 

 

+

FU4

 

 

 

 

 

 

 

BDI INTERRUPT

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

POS

A1

F1

FIELD

ARMATURE

NEG

A2

F2

FIELD

ARMATURE

-

 

 

POWER

 

 

 

 

 

 

POS

A1

F1

 

 

 

SP

CONNECTIONS

 

 

POWER

 

 

 

 

LEFT CONTROL

 

 

CONNECTIONS

 

 

 

 

NEG

A2

F2

 

 

RIGHT CONTROL

 

 

P

SP

 

 

 

 

 

 

 

 

 

 

January 2000

Image 34
Contents Installation and Operation Table of Contents 46-52 20-4041-45 57-62Basic Operation and Features Motor CharacteristicsFlexible System Application More Features with Fewer ComponentsSolid-State Reversing Slows with the increase of current in the field2 Current Limit 1.b Creep Speed1.c Control Acceleration 3.c Pedal Position Plug Braking4.c Proportional Operation for Dual Motor Vehicles 6 Steer Pump Contactor Time Delay4.b Speed Limits 5 Ramp Operation 5a Ramp StartSystem Protective Override 1 Static Return to Off SRO Diagnostics 1 Systems Diagnostics7 On-Board Coil Drivers & Internal Coil Suppression 2 Accelerator Volts Hold Off3 Hourmeter Readings 3.a Maintenance Alert & Speed Limit4 Battery Discharge Indication BDI 4.a Internal Resistance CompensationBasic Operation and Features Part Number Outline DRAWINGS, Elementary Drawings and INPUTS/OUTPUTSArgument Outline SX-3 and SR-3 Package Size Drawings and INPUTS/OUTPUTS DRAWINGS, Elementary Drawings and INPUTS/OUTPUTS Control SectionConnections to Main Plug 23 PIN and Y Plug 12 PIN PINDiagnostic Status Codes 2.d. High Power Signals Level HP High-Level Signals Level HMedium-Power Signals Level MP Cable Spacing GuidelinesReconnect plugs Cleaner328A1777G1 General Troubleshooting Instructions Traction No seat switch or deadman switchTraction Control Codes Status CodeReverse directional switch is closed on Description of Status Cause of Status IndicationAccelerator depressed with no Start switch fails to closeDirection selected KEY Negative Both the forward and reverse Directional switches are closed atSame time Start switch closed on power up after Initial key switch closureDischarged battery Reverse direction Motor field current is high on start upForward direction Run mode Volts DC Power supply is less than 10 voltsMotor field current is too high during Traction Controller Slave/auxiliary control Transistor over temperature Open thermal protector TP orArmature transistor did not turn off Motor armature offset voltage is tooLow ProperlyArmature transistor did not turn on Than 12% of battery voltsLook Ahead test for A2 volts less Capacitor volts are low before the line Motor field current is too low duringContactor closes Input too low during running Controller motor current sensorLine driver input P2-17 is less Description Armature current exceeds Armature transistor limitVerify connection between the master control P21 Traction Status Code Symptom Temperature TMM Status CodesSteer Plug P5 pump is shorted to positive Plug P8 pump is shorted to positive Corrective Actions TROUBLE-SHOOTING Diagram YES Pump SymptomPossible Cause Transistor is over temperature Open thermal protector TP1 orSensor input is missing No power to pump motorPump Controller motor current Control rangeTurn off properly Power Transistor Q1 did notPower Transistor Q1 did not turn on With no pump contactor, controlCapacitor volts are low after the line Contactor closesSensor input voltage polarity Controller motor currentCheck Battery voltage is less than Voltage at capacitor 1C is less than VoltsTMM7A 3 TMM Pump Control Connections TMM7A Outline DrawingsAdjustable Features START-UP Display SequenceAction Accessing Stored Status Codes With GE HandsetRemarks Function Function 10 Field Current for Regen Internal Resistance Compensation Battery VoltsBattery volts Set units Function 16 Stall Trip Point with % ON-TIME PushFunction 25 Monitor Function 19 Maintenance Code Tens and Units Hours SETFunction 26 Base Ratio Function 51 Mode 1 MAX Armature % on Function 49 Mode 1 Field Weakening Start PushFunction 28 Stored Status Code Count Pointer Push Function 57 Mode 3 Field Weakening Start Function 52 Mode 2 Armature Controlled AccelerationFunction 55 Mode 2 MAX Armature % on Function 59 Mode 3 MAX Armature % onSummary of Current Limit Adjustments Field CurrentFunction 14 not Applicable Function Current LimitFunction 16 Speed / Torque Compensation Function 49 Mode 1 Speed Limit 2 SL2 Push Speed / Torque Compensation Table Voltage SettingFunction 48 Mode 1 Controlled Acceleration Push Function 50 Mode 1 Speed Limit 3 SL3Function 55 not Applicable Function 53 Mode 2 Speed Limit 2 SL2Function 54 Mode 2 Speed Limit 3 SL3 Function 59 not ApplicableStandard Dash Displays Dash DisplaysApplication ConnectionsStart-Up Display Sequence Outline DrawingsSetup Turn Angle Potentiometer InstallationOperation Degree Potentiometer for Steer Angle Input Degree Potentiometer Left Right Traction Control RS-232 Memory MAP TablesRestrictions Function Reset to Zero Only HoursTens/Ones Reset to Zero Only Stored Status Code #5Reset to Zero Only Stored Status Code #6 Reset to Zero Only HoursThou/HunNone Dash Display Ratio2-1 Reset to Zero Only Stored Status Code #16Reset to Zero Only Dash Display CA-1 Dash Display FWS-1 None