GE IC3645SP4U400N3, IC3645SR4U404N2 operation manual Symptom

Page 40

DIAGNOSTIC STATUS CODES

SX TRANSISTOR CONTROL

TRACTION

DESCRIPTION OF STATUS

STATUS CODE

 

-77

Motor current is detected during

regenerative braking.

MEMORY RECALL

CORRECTIVE ACTIONS

YES

 

 

SYMPTOM

Circuits valid

Line contactor opens and closes, then

opens and can only close by opening and

for

closing the key switch.

Traction

POSSIBLE CAUSE

Controller

Defective control.

 

 

Replace controller unit

 

 

Page 40

CAUSE OF STATUS INDICATION

This status code will be displayed when motoring current is detected during the regenerative braking cycle.

TROUBLE-SHOOTING DIAGRAM

 

 

 

 

BRAKE SW.

 

 

FU5

P2 KEY SWITCH P1

SEATSW.

STARTSW.

FOR.SW.

REV. SW.

FU7

 

 

SP

 

TO

P5

 

 

 

 

 

 

L

 

 

 

 

FU6

ACCESSORIES

P4

 

 

 

 

P3

 

 

 

 

 

PY7

 

 

 

 

P4

 

 

PY12 P18

P17 P1 P2

P6

P3

P5

 

PY10

 

OSCILLATOR CARD

P7

P10 P9 P12 P8

 

PY11

 

LEFT CONTROL

 

 

 

LINE FU1

 

 

 

 

 

 

 

 

 

 

 

 

 

STEER

FU2

 

 

 

 

 

 

ANGLE

 

 

 

 

ACC POT

POT

 

 

 

 

 

 

+

FU4

 

 

 

 

 

 

 

BDI INTERRUPT

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

POS

A1

F1

FIELD

ARMATURE

NEG

A2

F2

FIELD

ARMATURE

-

 

 

POWER

 

 

 

 

 

 

POS

A1

F1

 

 

 

SP

CONNECTIONS

 

 

POWER

 

 

 

 

LEFT CONTROL

 

 

CONNECTIONS

 

 

 

 

NEG

A2

F2

 

 

RIGHT CONTROL

 

 

P

SP

 

 

 

 

 

 

 

 

 

 

TRACTION

DESCRIPTION OF STATUS

STATUS CODE

 

-82

When armature motor current is greater

than 400 amps for more than 3.5 sec the

 

armature motor current will be turned off.

MEMORY RECALL

CORRECTIVE ACTIONS

NO

 

 

SYMPTOM

Circuits valid

The Control will not operate, and can only

be reset by cycling the key switch.

for

 

Traction

POSSIBLE CAUSE:

Controller

Continued operation of vehicle in high

motor current condition

 

 

Operating control at stall motor current

 

for more than 3.5 seconds.

 

Function 16 is incorrectly adjusted for

 

control % on time.

 

- Adjust function per OEM

 

instructions

 

 

CAUSE OF STATUS INDICATION

This status code will be displayed when the armature motor current exceeds 400 amps for 3.5 sec and the accelerator pedal is calling for maximum performance.

TROUBLE-SHOOTING DIAGRAM

 

 

 

 

BRAKE SW.

 

 

FU5

P2 KEY SWITCH P1

SEATSW.

STARTSW.

FOR.SW.

REV. SW.

FU7

 

 

SP

 

TO

P5

 

 

 

 

 

 

L

 

 

 

 

FU6

ACCESSORIES

P4

 

 

 

 

P3

 

 

 

 

 

PY7

 

 

 

 

P4

 

 

PY12 P18

P17 P1 P2

P6

P3

P5

 

PY10

 

OSCILLATOR CARD

P7

P10 P9 P12 P8

 

PY11

 

LEFT CONTROL

 

 

 

LINE FU1

 

 

 

 

 

 

 

 

 

 

 

 

 

STEER

FU2

 

 

 

 

 

 

ANGLE

 

 

 

 

ACC POT

POT

 

 

 

 

 

 

+

FU4

 

 

 

 

 

 

 

BDI INTERRUPT

 

 

 

 

 

 

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

POS

A1

F1

FIELD

ARMATURE

NEG

A2

F2

FIELD

ARMATURE

-

 

 

POWER

 

 

 

 

 

 

POS

A1

F1

 

 

 

SP

CONNECTIONS

 

 

POWER

 

 

 

 

LEFT CONTROL

 

 

CONNECTIONS

 

 

 

 

NEG

A2

F2

 

 

RIGHT CONTROL

 

 

P

SP

 

 

 

 

 

 

 

 

 

 

January 2000

Image 40
Contents Installation and Operation Table of Contents 20-40 41-4546-52 57-62Basic Operation and Features Motor CharacteristicsMore Features with Fewer Components Solid-State ReversingFlexible System Application Slows with the increase of current in the field1.b Creep Speed 1.c Control Acceleration2 Current Limit 3.c Pedal Position Plug Braking6 Steer Pump Contactor Time Delay 4.b Speed Limits4.c Proportional Operation for Dual Motor Vehicles 5 Ramp Operation 5a Ramp StartDiagnostics 1 Systems Diagnostics 7 On-Board Coil Drivers & Internal Coil SuppressionSystem Protective Override 1 Static Return to Off SRO 2 Accelerator Volts Hold Off3.a Maintenance Alert & Speed Limit 4 Battery Discharge Indication BDI3 Hourmeter Readings 4.a Internal Resistance CompensationBasic Operation and Features Part Number Outline DRAWINGS, Elementary Drawings and INPUTS/OUTPUTSArgument Outline SX-3 and SR-3 Package Size Drawings and INPUTS/OUTPUTS DRAWINGS, Elementary Drawings and INPUTS/OUTPUTS Control SectionConnections to Main Plug 23 PIN and Y Plug 12 PIN PINDiagnostic Status Codes High-Level Signals Level H Medium-Power Signals Level MP2.d. High Power Signals Level HP Cable Spacing GuidelinesReconnect plugs Cleaner328A1777G1 General Troubleshooting Instructions No seat switch or deadman switch Traction Control CodesTraction Status CodeReverse directional switch is closed on Description of Status Cause of Status IndicationAccelerator depressed with no Start switch fails to closeDirection selected KEY Negative Both the forward and reverse Directional switches are closed atSame time Start switch closed on power up after Initial key switch closureDischarged battery Reverse direction Motor field current is high on start upForward direction Run mode Volts DC Power supply is less than 10 voltsMotor field current is too high during Traction Controller Slave/auxiliary control Transistor over temperature Open thermal protector TP orMotor armature offset voltage is too LowArmature transistor did not turn off ProperlyArmature transistor did not turn on Than 12% of battery voltsLook Ahead test for A2 volts less Capacitor volts are low before the line Motor field current is too low duringContactor closes Input too low during running Controller motor current sensorLine driver input P2-17 is less Description Armature current exceeds Armature transistor limitVerify connection between the master control P21 Traction Status Code Symptom Temperature TMM Status CodesSteer Plug P5 pump is shorted to positive Plug P8 pump is shorted to positive Corrective Actions TROUBLE-SHOOTING Diagram YES Pump SymptomPossible Cause Transistor is over temperature Open thermal protector TP1 orNo power to pump motor Pump Controller motor currentSensor input is missing Control rangePower Transistor Q1 did not Power Transistor Q1 did not turn onTurn off properly With no pump contactor, controlCapacitor volts are low after the line Contactor closesSensor input voltage polarity Controller motor currentCheck Battery voltage is less than Voltage at capacitor 1C is less than VoltsTMM7A 3 TMM Pump Control Connections TMM7A Outline DrawingsAdjustable Features START-UP Display SequenceAction Accessing Stored Status Codes With GE HandsetRemarks Function Function 10 Field Current for Regen Battery Volts Battery volts Set unitsInternal Resistance Compensation Function 16 Stall Trip Point with % ON-TIME PushFunction 25 Monitor Function 19 Maintenance Code Tens and Units Hours SETFunction 26 Base Ratio Function 51 Mode 1 MAX Armature % on Function 49 Mode 1 Field Weakening Start PushFunction 28 Stored Status Code Count Pointer Push Function 52 Mode 2 Armature Controlled Acceleration Function 55 Mode 2 MAX Armature % onFunction 57 Mode 3 Field Weakening Start Function 59 Mode 3 MAX Armature % onSummary of Current Limit Adjustments Field CurrentFunction 14 not Applicable Function Current LimitFunction 16 Speed / Torque Compensation Speed / Torque Compensation Table Voltage Setting Function 48 Mode 1 Controlled Acceleration PushFunction 49 Mode 1 Speed Limit 2 SL2 Push Function 50 Mode 1 Speed Limit 3 SL3Function 53 Mode 2 Speed Limit 2 SL2 Function 54 Mode 2 Speed Limit 3 SL3Function 55 not Applicable Function 59 not ApplicableDash Displays ApplicationStandard Dash Displays ConnectionsStart-Up Display Sequence Outline DrawingsSetup Turn Angle Potentiometer InstallationOperation Degree Potentiometer for Steer Angle Input Degree Potentiometer Left Right Traction Control RS-232 Memory MAP TablesRestrictions Function Reset to Zero Only Stored Status Code #5 Reset to Zero Only Stored Status Code #6Reset to Zero Only HoursTens/Ones Reset to Zero Only HoursThou/HunReset to Zero Only Stored Status Code #16 Reset to Zero Only Dash Display CA-1 Dash Display FWS-1None Dash Display Ratio2-1 None