GE IC3645SP4U400N3 Voltage at capacitor 1C is less than Volts, Battery voltage is less than

Page 52

DIAGNOSTIC STATUS CODES

TRANSISTOR PUMP CONTROL

Page 52

PUMP

DESCRIPTION OF STATUS

 

 

STATUS CODE

 

 

 

-180

Voltage at capacitor (1C) is less than

 

 

14 volts.

 

 

MEMORY RECALL

CORRECTIVE ACTIONS

 

 

NO

 

 

 

SYMPTOM

 

 

Circuits valid

Pump control will not operate.

 

 

 

 

 

for

POSSIBLE CAUSE

 

 

Pump

(Line contactor controlled by traction

 

 

control).

 

 

Controller

Line Contactor opened up during run.

 

 

 

Check connection from P17 to Line

 

 

 

coil (-) for loose connection.

 

 

 

Check connection from battery (+) to

LINE

 

Line coil (+) for loose connection.

 

 

 

 

 

Check power connection from battery

(+) to contactor L.

Check for blown fuse at pump control.

Check for dirty contactor tips.

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

CAUSE OF STATUS INDICATION

This status code will be displayed when the voltage at P1 is less than 14 volts. This occurs typically in the run mode of operation.

TROUBLE-SHOOTING DIAGRAM

FU3

KEY SWITCH

TO TRACTION

 

 

 

FU6

 

 

 

 

 

 

P10 - BDI

 

 

 

 

 

 

 

 

 

PY7

 

P1

P2

P3

 

 

PY12

 

 

 

 

P21 P19 P12 PY10

 

 

 

 

 

 

PY11

FU1

 

 

 

LIMIT 3

LIMIT 2

LIMIT 1

 

 

 

SPEED

SPEED

SPEED

 

 

 

 

POS

POWER

 

FIELD

 

 

 

A1

 

ARMATURE

 

 

 

CONNECTIONS

 

TO

 

 

NEG

A2

 

 

TRACTION

 

 

 

 

CARD

 

 

 

 

 

 

 

 

PUMP

DESCRIPTION OF

STATUS CODE

STATUS

-181

Battery voltage is less than 14

volts.

MEMORY RECALL

CORRECTIVE ACTIONS

NO

 

SYMPTOM

Circuits valid

Pump control will not operate.

 

for

POSSIBLE CAUSE

 

Defective control fuse.

CAUSE OF STATUS INDICATION

This status code will be displayed when the battery voltage measured at P1 is less than 14 volts.

TROUBLE-SHOOTING DIAGRAM

FU3

KEY SWITCH

TO TRACTION

FU6

 

 

P10 - BDI

PY7

Pump

Check control fuse for open circuit,

Controller

replace fuse, if necessary.

 

Check connection from control fuse to

 

pump P1 for loose connections.

LINE FU1

+

-

P1 P2 P3

POS

A1

FIELD

 

 

POWER

ARMATURE

CONNECTIONS

NEG

A2

 

PY12

P21 P19 P12 PY10

PY11

SPEED LIMIT 3

SPEED LIMIT 2

SPEED LIMIT 1

TO

TRACTION

CARD

January 2000

Image 52
Contents Installation and Operation Table of Contents 20-40 41-4546-52 57-62Basic Operation and Features Motor CharacteristicsMore Features with Fewer Components Solid-State ReversingFlexible System Application Slows with the increase of current in the field1.b Creep Speed 1.c Control Acceleration2 Current Limit 3.c Pedal Position Plug Braking6 Steer Pump Contactor Time Delay 4.b Speed Limits4.c Proportional Operation for Dual Motor Vehicles 5 Ramp Operation 5a Ramp StartDiagnostics 1 Systems Diagnostics 7 On-Board Coil Drivers & Internal Coil SuppressionSystem Protective Override 1 Static Return to Off SRO 2 Accelerator Volts Hold Off3.a Maintenance Alert & Speed Limit 4 Battery Discharge Indication BDI3 Hourmeter Readings 4.a Internal Resistance CompensationBasic Operation and Features Part Number Outline DRAWINGS, Elementary Drawings and INPUTS/OUTPUTSArgument Outline SX-3 and SR-3 Package Size Drawings and INPUTS/OUTPUTS DRAWINGS, Elementary Drawings and INPUTS/OUTPUTS Control SectionConnections to Main Plug 23 PIN and Y Plug 12 PIN PINDiagnostic Status Codes High-Level Signals Level H Medium-Power Signals Level MP2.d. High Power Signals Level HP Cable Spacing GuidelinesReconnect plugs Cleaner328A1777G1 General Troubleshooting Instructions No seat switch or deadman switch Traction Control CodesTraction Status CodeReverse directional switch is closed on Description of Status Cause of Status IndicationAccelerator depressed with no Start switch fails to closeDirection selected KEY Negative Both the forward and reverse Directional switches are closed atSame time Start switch closed on power up after Initial key switch closureDischarged battery Reverse direction Motor field current is high on start upForward direction Run mode Volts DC Power supply is less than 10 voltsMotor field current is too high during Traction Controller Slave/auxiliary control Transistor over temperature Open thermal protector TP orMotor armature offset voltage is too LowArmature transistor did not turn off ProperlyArmature transistor did not turn on Than 12% of battery voltsLook Ahead test for A2 volts less Capacitor volts are low before the line Motor field current is too low duringContactor closes Input too low during running Controller motor current sensorLine driver input P2-17 is less Description Armature current exceeds Armature transistor limitVerify connection between the master control P21 Traction Status Code Symptom Temperature TMM Status CodesSteer Plug P5 pump is shorted to positive Plug P8 pump is shorted to positive Corrective Actions TROUBLE-SHOOTING Diagram YES Pump SymptomPossible Cause Transistor is over temperature Open thermal protector TP1 orNo power to pump motor Pump Controller motor currentSensor input is missing Control rangePower Transistor Q1 did not Power Transistor Q1 did not turn onTurn off properly With no pump contactor, controlCapacitor volts are low after the line Contactor closesSensor input voltage polarity Controller motor currentCheck Battery voltage is less than Voltage at capacitor 1C is less than VoltsTMM7A 3 TMM Pump Control Connections TMM7A Outline DrawingsAdjustable Features START-UP Display SequenceAction Accessing Stored Status Codes With GE HandsetRemarks Function Function 10 Field Current for Regen Battery Volts Battery volts Set unitsInternal Resistance Compensation Function 16 Stall Trip Point with % ON-TIME PushFunction 25 Monitor Function 19 Maintenance Code Tens and Units Hours SETFunction 26 Base Ratio Function 51 Mode 1 MAX Armature % on Function 49 Mode 1 Field Weakening Start PushFunction 28 Stored Status Code Count Pointer Push Function 52 Mode 2 Armature Controlled Acceleration Function 55 Mode 2 MAX Armature % onFunction 57 Mode 3 Field Weakening Start Function 59 Mode 3 MAX Armature % onSummary of Current Limit Adjustments Field CurrentFunction 14 not Applicable Function Current LimitFunction 16 Speed / Torque Compensation Speed / Torque Compensation Table Voltage Setting Function 48 Mode 1 Controlled Acceleration PushFunction 49 Mode 1 Speed Limit 2 SL2 Push Function 50 Mode 1 Speed Limit 3 SL3Function 53 Mode 2 Speed Limit 2 SL2 Function 54 Mode 2 Speed Limit 3 SL3Function 55 not Applicable Function 59 not ApplicableDash Displays ApplicationStandard Dash Displays ConnectionsStart-Up Display Sequence Outline DrawingsSetup Turn Angle Potentiometer InstallationOperation Degree Potentiometer for Steer Angle Input Degree Potentiometer Left Right Traction Control RS-232 Memory MAP TablesRestrictions Function Reset to Zero Only Stored Status Code #5 Reset to Zero Only Stored Status Code #6Reset to Zero Only HoursTens/Ones Reset to Zero Only HoursThou/HunReset to Zero Only Stored Status Code #16 Reset to Zero Only Dash Display CA-1 Dash Display FWS-1None Dash Display Ratio2-1 None