GE IC3645SP4U400N3, IC3645SR4U404N2 operation manual Discharged battery

Page 26

DIAGNOSTIC STATUS CODES

SX TRANSISTOR CONTROLPage 26

TRACTION

DESCRIPTION OF STATUS

 

 

 

 

 

 

CAUSE OF STATUS INDICATION

STATUS CODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-15

Battery voltage is too low or control

This status code will be displayed when the battery

card is mis-adjusted.

volts are less than 1.95 volts per cell at initial key

 

 

switch on. See table below.

 

 

 

 

MEMORY RECALL

CORRECTIVE ACTIONS

 

 

 

 

 

 

TROUBLE-SHOOTING DIAGRAM

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYMPTOM

 

 

 

 

 

 

FU5

 

 

 

 

Circuits valid

Control will not operate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM

 

for

POSSIBLE CAUSE

 

 

 

 

 

 

 

 

 

 

 

 

NOMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

LIMIT VOLTS

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

 

Traction

Discharged battery

 

 

 

 

 

 

 

 

 

 

 

 

AT 1.95 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE

Check battery for proper open circuit voltage

 

 

 

 

 

 

 

 

 

 

 

 

PER CELL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controller

as shown in “Trouble Shooting Diagram”,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

23.4

 

 

charge battery, if required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

35.1

 

 

Defective battery

 

 

 

 

 

 

 

 

 

 

 

 

48

46.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

72

70.2

 

 

Check each battery cell for proper voltage

 

 

 

+

 

 

 

P1

 

 

 

 

 

 

 

 

 

 

 

 

(greater than 1.95 volts at cell). Replace or

 

 

 

 

 

 

 

 

 

 

80

78.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

repair battery.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Incorrect control card adjustment.

 

 

 

-

 

 

NEG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Function 15 for proper adjustment for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

battery being used. See Handset instruction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sheet for details. Adjust to proper settings.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check “minimum” battery volts at P1 and NEG.

TRACTION

DESCRIPTION OF STATUS

 

 

 

 

 

 

CAUSE OF STATUS INDICATION

STATUS CODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-16

Battery voltage is too high or control

This status code will be displayed when the battery

card is mis-adjusted.

volts are greater than 2.4 volts per cell at initial key

 

 

switch on. See table below.

 

 

 

 

MEMORY RECALL

CORRECTIVE ACTIONS

 

 

 

 

 

 

TROUBLE-SHOOTING DIAGRAM

NO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYMPTOM

 

 

 

 

 

 

FU5

 

 

 

 

Circuits valid

Control will not operate.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINIMUM

 

for

POSSIBLE CAUSE

 

 

 

 

 

 

 

 

 

 

 

 

 

NOMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIMIT VOLTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

 

Traction

Incorrect control card adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

AT 1.95 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE

Check Function 15 for proper adjustment for

 

 

 

 

 

 

 

 

 

 

 

 

 

PER CELL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Controller

battery being used. See Handset instructions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

23.4

 

 

for details. Adjust to proper setting.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

35.1

 

 

Battery over charged or incorrect battery used.

 

 

 

 

 

 

 

 

 

 

 

 

 

48

46.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

72

70.2

 

 

Check battery for proper open circuit voltage

 

 

 

+

 

 

 

 

P1

 

 

 

 

 

 

 

 

 

 

 

 

 

per table at right. If voltage is excessive, check

 

 

 

 

 

 

 

 

 

 

 

80

78.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

battery charger for proper output voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check “maximum” battery volts at P1 and NEG.

 

 

 

-

 

 

NEG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

January 2000

Image 26
Contents Installation and Operation Table of Contents 46-52 20-4041-45 57-62Basic Operation and Features Motor CharacteristicsFlexible System Application More Features with Fewer ComponentsSolid-State Reversing Slows with the increase of current in the field2 Current Limit 1.b Creep Speed1.c Control Acceleration 3.c Pedal Position Plug Braking4.c Proportional Operation for Dual Motor Vehicles 6 Steer Pump Contactor Time Delay4.b Speed Limits 5 Ramp Operation 5a Ramp StartSystem Protective Override 1 Static Return to Off SRO Diagnostics 1 Systems Diagnostics7 On-Board Coil Drivers & Internal Coil Suppression 2 Accelerator Volts Hold Off3 Hourmeter Readings 3.a Maintenance Alert & Speed Limit4 Battery Discharge Indication BDI 4.a Internal Resistance CompensationBasic Operation and Features Argument Outline DRAWINGS, Elementary Drawings and INPUTS/OUTPUTSPart Number Outline SX-3 and SR-3 Package Size Drawings and INPUTS/OUTPUTS DRAWINGS, Elementary Drawings and INPUTS/OUTPUTS Control SectionConnections to Main Plug 23 PIN and Y Plug 12 PIN PINDiagnostic Status Codes 2.d. High Power Signals Level HP High-Level Signals Level HMedium-Power Signals Level MP Cable Spacing Guidelines328A1777G1 CleanerReconnect plugs General Troubleshooting Instructions Traction No seat switch or deadman switchTraction Control Codes Status CodeReverse directional switch is closed on Description of Status Cause of Status IndicationDirection selected Start switch fails to closeAccelerator depressed with no KEY Negative Same time Directional switches are closed atBoth the forward and reverse Start switch closed on power up after Initial key switch closureDischarged battery Forward direction Motor field current is high on start upReverse direction Motor field current is too high during Volts DC Power supply is less than 10 voltsRun mode Traction Controller Slave/auxiliary control Transistor over temperature Open thermal protector TP orArmature transistor did not turn off Motor armature offset voltage is tooLow ProperlyLook Ahead test for A2 volts less Than 12% of battery voltsArmature transistor did not turn on Contactor closes Motor field current is too low duringCapacitor volts are low before the line Line driver input P2-17 is less Controller motor current sensorInput too low during running Description Armature current exceeds Armature transistor limitVerify connection between the master control P21 Traction Status Code Symptom Temperature TMM Status CodesSteer Plug P5 pump is shorted to positive Plug P8 pump is shorted to positive Corrective Actions TROUBLE-SHOOTING Diagram YES Possible Cause SymptomPump Transistor is over temperature Open thermal protector TP1 orSensor input is missing No power to pump motorPump Controller motor current Control rangeTurn off properly Power Transistor Q1 did notPower Transistor Q1 did not turn on With no pump contactor, controlCapacitor volts are low after the line Contactor closesCheck Controller motor currentSensor input voltage polarity Battery voltage is less than Voltage at capacitor 1C is less than VoltsTMM7A 3 TMM Pump Control Connections TMM7A Outline DrawingsAdjustable Features START-UP Display SequenceRemarks Accessing Stored Status Codes With GE HandsetAction Function Function 10 Field Current for Regen Internal Resistance Compensation Battery VoltsBattery volts Set units Function 16 Stall Trip Point with % ON-TIME PushFunction 26 Base Ratio Function 19 Maintenance Code Tens and Units Hours SETFunction 25 Monitor Function 28 Stored Status Code Count Pointer Push Function 49 Mode 1 Field Weakening Start PushFunction 51 Mode 1 MAX Armature % on Function 57 Mode 3 Field Weakening Start Function 52 Mode 2 Armature Controlled AccelerationFunction 55 Mode 2 MAX Armature % on Function 59 Mode 3 MAX Armature % onSummary of Current Limit Adjustments Field CurrentFunction 16 Speed / Torque Compensation Function Current LimitFunction 14 not Applicable Function 49 Mode 1 Speed Limit 2 SL2 Push Speed / Torque Compensation Table Voltage SettingFunction 48 Mode 1 Controlled Acceleration Push Function 50 Mode 1 Speed Limit 3 SL3Function 55 not Applicable Function 53 Mode 2 Speed Limit 2 SL2Function 54 Mode 2 Speed Limit 3 SL3 Function 59 not ApplicableStandard Dash Displays Dash DisplaysApplication ConnectionsStart-Up Display Sequence Outline DrawingsOperation Turn Angle Potentiometer InstallationSetup Degree Potentiometer for Steer Angle Input Degree Potentiometer Left Right Restrictions Function RS-232 Memory MAP TablesTraction Control Reset to Zero Only HoursTens/Ones Reset to Zero Only Stored Status Code #5Reset to Zero Only Stored Status Code #6 Reset to Zero Only HoursThou/HunNone Dash Display Ratio2-1 Reset to Zero Only Stored Status Code #16Reset to Zero Only Dash Display CA-1 Dash Display FWS-1 None