Lincoln Electric SVM185-A MSP4 Operation, Non-Synergic Gmaw and Fcaw Welding Display Modes 5

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B-10

OPERATION

B-10

Non-Synergic GMAW and FCAW Welding Display

 

 

Modes 5 and 6:

 

Mode 40:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300

25.3

250

54

WFS AMPS

VOLTS TRIM

WFS AMPS

VOLTS TRIM

 

 

Less

More

Less

More

Less

More

Shorter

Longer

WFS

WFS

Arc

Arc

WFS

WFS

Volts

Volts

 

 

 

 

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MSP4 OPERATION

WELD MODE

PROCESS

WELD MODE

GMAW, STANDARD CV

5

GMAW, POWER MODE

40

FCAW, STANDARD CV

6

START OPTIONS

 

 

DESCRIPTION

EFFECT / RANGE

 

 

 

Preflow Time

 

Adjuststhe time that shielding gas

0 - 10 seconds

 

flows after the trigger is pulled

 

 

and prior to feeding wire.

Run-In WFS:

 

Run-In sets the wire feed

 

Off, 50 to150 in/min.

 

speed from the time the trigger

 

 

is pulled until an arc is estab-

 

 

lished.

Start Procedure

 

The Start Procedure controls

0 - 10 seconds

 

the WFS and Volts for a speci-

 

 

fied time at the beginning of

 

 

the weld. During the start time,

 

 

the machine will ramp up or

 

 

down from the Start Procedure

 

 

to the preset Welding

 

 

Procedure.

 

 

 

 

 

 

 

 

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WAVEFORM CONTROL TECHNOLOGY

IR PORT

5

 

SETUP

 

STD CV MIG

WELD MODE

START OPTIONS

ARC CONTROL

END OPTIONS

 

SET

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ARC CONTROL

EFFECT / RANGE

 

DESCRIPTION

PINCH

 

Pinch controls the arc characte-

(Soft)-10.0 to

 

-ristics when short-arc welding.

(Crisp)+10.0

 

 

 

 

 

END OPTIONS

EFFECT / RANGE

 

 

DESCRIPTION

 

 

 

 

 

 

Postflow Time

 

 

Adjusts the time that shielding

 

0 to 10 seconds

 

 

gas flows after the welding out-

 

 

 

 

put turns off.

 

Crater Procedure

 

 

Crater Procedure controls the

 

 

 

 

0 TO 10.0 SECONDS

 

 

WFS and Volts for a specified

 

 

 

 

time at the end of the weld

 

 

 

 

after the trigger is released.

 

 

 

 

During the Crater time, the

 

 

 

 

machine will ramp up or down

 

 

 

 

from the Weld Procedure to

 

 

 

 

the Crater Procedure.

 

Burnback:

 

 

The burnback time is the

 

0 to .25 Seconds

 

 

amount of time that the weld

 

 

 

 

output continues after the wire

 

 

 

 

stops feeding. It prevents the

 

 

 

 

wire from sticking in the puddle

 

 

 

 

and prepares the end of the

 

 

 

 

wire for the next arc start.

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED® 25M

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Contents Power Feed 25M Safety Power Feed 25MElectric Shock can kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Power Feed 25M K2536-1Location Safety Precautions High Frequency ProtectionElectric Shock can Kill Power Source Wire Feeder WiringDigital Control CABLE, K1543-XX FunctionCoaxial Weld Cable Weld Cable SizeTable A.1 Electrode Polarity Shielding GAS Connection GmawGtaw Build UP of Shielding GAS MAYChanging the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Table of Contents Operation Section Safety Precautions OperationDefinition of Welding Terms General DescriptionDuty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations Connector for a remote control 11. ON/OFF switchPin connector Left Display windowON-OFF Switch Status LEDTable B.1 DefinitionTechnology Power Sources 7OPERATIONB-7Making a Weld with Waveform Smaw Stick WeldingProcess Mode 8OPERATIONB-8Smaw Stick Welding Display MSP4 OperationWelding NON-SYNERGIC Gmaw and FcawThree non-synergic welding modes are available MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Modes 5Gmaw MIG Synergic Welding Figure B.5220 26.4 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlStainless Steel Gmaw Migwelding 220 16OPERATIONB-16 Aluminum Synergic GMAW-P PulsedMigand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display GMAW-STT Welding Figure B.15109 GMAW-STTTailout Figure B.16Touch Start Gtaw TIG WeldingTIG OFF SET-UP Features Menu Power Feed10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Limits Parameter Range UnitsMSP4 Display Limits may be set forLow Limit High LimitParameter Name Internal Controls Item D EscriptionCold FEED/GAS Purge Switch Light SwitchHeater Switch Step Trigger Operation34OPERATION PreflowStrike WeldFigure B.20 Upslope Figure B.2137OPERATIONB-37 PostflowStart Figure B.23Description Rear ControlsOperation on Lincnet Power Sources Flow MeterScfh Liter/MinTable of Contents Accessories Section Accessories Factory Installed EquipmentWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Installation Cooling KITUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerPython Water Cooled Guns Figure C.1Power Feed 25M Table of Contents Maintenance Section Maintenance Routine MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General Physical DescriptionPower Feed 25M Figure E.3 GAS Solenoid ControlsControl BOX User Interface Troubleshooting Component is causing the problem. By using the statusComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Make certain the Power Wave Power source is functioningSetting Dip Switches in the Wire Troubleshooting and Repair ArcLink System Error Codes Fault Code Description Possible AdjustmentsPower Feed 25M Test Description Voltage Sense PC Board TestMaterials Needed Procedure Figure F.1 Plug J1 and J2 LocationsTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Figure F.4 Gear BOX and Drive Motor Removal and Replacement Gear BOX Removal and Drive MotorReplacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor from the Gear BOX SET UP Retest After RepairTable of Contents Diagram Section Electrical Diagrams Wiring Diagram Complete Machine Code 11313 G5585Schematic Complete Machine Code 11313 G5638 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159