Lincoln Electric SVM185-A service manual Preflow time will not be accessible from the MSP4

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B-27

OPERATION

B-27

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P.8 TIG Gas Control (Two Settings)

1."Valve (manual)", the internal solenoid will not actuate while TIG welding, gas flow is manually controlled by an external valve.

2."Solenoid (auto)", the internal gas solenoid will turn on and off automatically while TIG welding as follows:

Preflow time will not be accessible from the MSP4.

Postflow time will be available in the MSP4 "End Options" and have a range of OFF to 10.0 sec- onds.

The postflow time value is maintained when switching between MIG and TIG modes.

When machine output on/off is controlled via the right encoder, gas flow will not start until the tung- sten touches, the work piece, gas flow will stop after the postflow time when the arc is broken.

When machine output on/off is controlled via an arc start switch or foot Amptrol, gas will begin flow- ing when the output is turned on and stop flowing after the postflow period after the output is turned off.

P.11 Set Timers

This menu is used to adjust timer values for Upslope, Downslope and Restrike. Press the right button to enter the Set Timer menu. Rotate the knob to select the timer to adjust and then press the right button. Adjust the value of the timer by rotating the knob. Press the left MSP4 button to set the value and exit. Continue to adjust other timers as necessary, and then press the left button to exit the Set Timer menu.

P.12 Travel Options

This menu is used to change the travel options for a travel carriage, including starting and ending functions. The right MSP4 button to enter the Travel Options menu and rotate the encoder to select either starting or ending options. Press the right MSP4 button to select the option. Press the left MSP4 button to set the value and exit. Rotate the encoder to select other options, or press the left MSP4 button to exit the menu.

P.13 Adjust Arc Force

Use this menu to adjust Arc Force values for Start, Weld and Crater. Press the right MSP4 button to enter the menu and rotate the knob to choose either Start, Weld or Crater. Press the right MSP4 button and then rotate the knob to the desired value. Press the left MSP4 but- ton to set the value and exit. Continue to adjust Arc Force for other states, and then press the left MSP4 button to exit the menu.

P.80 Sense From Studs (two settings)

1."False", the voltage sense lead is automat- ically selected based on the DIP switch con- figuration and the selected weld mode. This is the default value that is used every time the machine is powered up. Note that set- ting P.80 to "False" does not preclude volt- age sensing from the studs if studs sensing is specified by the selected weld mode (for example stick and TIG weld modes will still sense voltage at the studs).

2."True", voltage sensing is forced to "studs" regardless of the DIP switch configuration and selected weld mode. Setting P.80 to "True" should only be done for trou- bleshooting purposes. P.80 will automatical- ly be set back to "False" the next time the equipment is powered up or can be manual- ly changed back to "False" via the setup menu.

In order to control the welding arc, the power source continually monitors arc current and arc voltage. Arc current is measured internal to the power source. Arc voltage can be mea- sured as follows:

Voltage internal to the power source ("studs")

Voltage at the wire feeder ("67" lead)

Voltage at a user-wired sense lead ("21" lead)

Remote voltage sensing (anything other than "studs") is used to obtain a more accurate volt- age measurement since the sense lead is closer to the arc. Remote voltage sensing can involve external wiring and DIP switch configu- ration, there is a potential for incorrect voltage measurement which can lead to poor arc con- trol or wire burn back.

POWER FEED® 25M

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Contents Power Feed 25M Power Feed 25M SafetyFumes and Gases Electric Shock can killIii For ElectricallySûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Power Feed 25M K2536-1 InstallationSafety Precautions High Frequency Protection LocationElectric Shock can Kill Wiring Power Source Wire FeederDigital Control CABLE, K1543-XX FunctionWeld Cable Size Coaxial Weld CableTable A.1 Gmaw Electrode Polarity Shielding GAS ConnectionGtaw Build UP of Shielding GAS MAYOFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Table of Contents Operation Section Operation Safety PrecautionsGeneral Description Definition of Welding TermsDuty Cycle Recommended Power Sources Recommended ProcessesEquipment Limitations 11. ON/OFF switch Connector for a remote controlPin connector Left Display windowStatus LED ON-OFF SwitchTable B.1 Definition7OPERATIONB-7 Technology Power SourcesMaking a Weld with Waveform Smaw Stick Welding8OPERATIONB-8 Process ModeSmaw Stick Welding Display MSP4 OperationNON-SYNERGIC Gmaw and Fcaw WeldingThree non-synergic welding modes are available Non-Synergic Gmaw and Fcaw Welding Display Modes 5 MSP4 OperationFigure B.5 Gmaw MIG Synergic Welding220 26.4 ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingStainless Steel Gmaw Migwelding 220 Aluminum Synergic GMAW-P Pulsed 16OPERATIONB-16Migand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingAluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT WeldingGMAW-STT 109Figure B.16 TailoutGtaw TIG Welding Touch StartTIG OFF Power Feed SET-UP Features Menu10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Parameter Range Units LimitsMSP4 Display Limits may be set forHigh Limit Low LimitParameter Name Item D Escription Internal ControlsLight Switch Cold FEED/GAS Purge SwitchHeater Switch Step Trigger OperationPreflow 34OPERATIONStrike WeldFigure B.20 Figure B.21 UpslopePostflow 37OPERATIONB-37Figure B.23 StartRear Controls DescriptionFlow Meter Operation on Lincnet Power SourcesScfh Liter/MinTable of Contents Accessories Section Factory Installed Equipment AccessoriesWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Cooling KIT InstallationUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerFigure C.1 Python Water Cooled GunsPower Feed 25M Table of Contents Maintenance Section Routine Maintenance MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Physical Description Theory of OperationFigure E.3 GAS Solenoid Controls Power Feed 25MControl BOX User Interface Component is causing the problem. By using the status TroubleshootingComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Power source is functioning Make certain the Power WaveSetting Dip Switches in the Wire Troubleshooting and Repair Fault Code Description Possible Adjustments ArcLink System Error CodesPower Feed 25M Voltage Sense PC Board Test Test DescriptionMaterials Needed Figure F.1 Plug J1 and J2 Locations ProcedureTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Gear BOX Removal and Drive Motor Figure F.4 Gear BOX and Drive Motor Removal and ReplacementTo Remove the Wire Drive Assembly from the Gear BOX Replacement ProceduresTo Remove the Drive Motor from the Gear BOX Retest After Repair SET UPTable of Contents Diagram Section Wiring Diagram Complete Machine Code 11313 G5585 Electrical DiagramsG5638 Schematic Complete Machine Code 11313 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159