Lincoln Electric SVM185-A service manual PROCEDURE/MEMORY Panel Opera User Memories Tion

Page 47

 

 

B-29

 

OPERATION

B-29

TOC

TOC

PROCEDURE/MEMORY PANEL OPERA-

USER MEMORIES

 

TION

 

 

Recall a memory with memory buttons

 

 

 

 

 

 

Section

Master

 

 

 

 

The Dual Procedure/Memory Panel performs three

To recall a user a memory, press one of the six user

 

 

 

 

functions:

 

 

to

to

 

 

 

memory buttons. The memory is recalled when the but-

• Weld procedure selection

 

 

ton is released. Do not hold the button for more than

Return

Return

 

 

• Memory save and recall

 

 

two seconds when recalling a user memory.

 

 

 

 

 

 

 

 

• Limits setting

 

 

Recall a memory with the gun trigger

 

 

 

 

 

 

 

 

 

There are two procedure memories (A and B) and six

If desired, memories 2 through 6 can be recalled with

 

 

user memories (1-6).

 

 

 

 

 

 

 

the gun trigger. For example, to recall memory 3, quick-

 

 

Procedure Memory vs. User Memory

 

ly pull and release the gun trigger 3 times without weld-

 

 

 

 

 

ing.

 

 

 

Procedure memory is used while welding. Changes to

Note: the POWER FEED® Wire Feeders are factory

 

 

the weld procedure (WFS, voltage, arc control, etc.)

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TOC

immediately change the contents inside the selected

set with this feature disabled. Use the SETUP menu

procedure memory.

 

 

and change P.4 to enable memory recall with the gun

 

 

 

 

Section

Master

 

 

 

trigger.

 

User memories work by copying the weld procedure

Save a memory with memory buttons

 

to

to

from one of the six memories into either the A or B pro-

pressed, the corresponding LED will illuminate. After

Return

Return

cedure. Weld procedures are saved into the memories

 

 

To save a memory, press and hold the desired memo-

 

 

only when the operator chooses.

 

ry button for two seconds. When the button is initially

 

 

 

USER

 

two seconds, the LED will turn off. Do not hold the but-

 

 

PROCEDURE

MEMORIES

 

ton for more than 5 seconds when saving a user mem-

 

 

 

 

 

 

MEMORY

 

 

ory.

 

 

 

 

 

 

 

 

 

 

 

 

M

MEMORY

 

M

Note that memories may be locked using Weld

 

 

PROCEDURE

 

 

 

 

 

 

 

 

 

 

Manager from a P.C. or Palm application to prevent

 

 

A

GUN

B

1

2

3

 

 

 

 

 

 

 

accidental overwrite of the memories. If an attempt is

 

 

 

 

 

 

 

 

 

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TOC

 

 

 

 

HOLD 2 SECONDS TO SAVE

 

 

made to save

a

memory when

memory saving is

 

 

 

4

5

6

 

locked, the message "Memory save is Disabled!" will

 

 

 

 

 

 

Section

Master

 

 

 

 

appear briefly in the MSP4 display.

 

 

 

 

 

 

 

 

RECALL

 

SAVE

 

to

to

 

 

 

 

 

 

 

PRESS 1

 

PRESS 2

 

 

 

 

 

 

 

 

SECOND

SECONDS

 

Return

Return

Using Procedure Memories

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M

MEMORY

M

Procedure memories can be selected by choosing

PROCEDURE

 

 

 

either "A" or "B" procedure directly with the memory

A GUN B

1

2

3

 

panel, or by selecting "GUN" and using a dual proce-

 

 

 

 

dure gun to select between procedure "A" and "B".

 

 

HOLD 2 SECONDS TO SAVE

 

 

 

 

 

When selecting procedures with the gun switch, "A" or

 

4

5

6

"B" will flash to show which procedure is active.

 

 

 

 

 

 

 

 

M

MEMORY

M

 

 

PROCEDURE

 

 

 

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TOC

A GUN B

1

2

3

 

 

 

 

 

to Section

to Master

 

 

HOLD 2 SECONDS TO SAVE

 

 

4

5

6

PRESS TO

 

 

 

Return

Return

SELECT

 

 

 

PROCEDURE OR

 

 

 

QUICK TRIGGER-

 

 

 

WHILE

 

 

POWER FEED® 25M

 

 

WELDING

 

 

Image 47
Contents Power Feed 25M Power Feed 25M SafetyFumes and Gases Electric Shock can killIii For ElectricallySûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Power Feed 25M K2536-1 InstallationElectric Shock can Kill Safety Precautions High Frequency ProtectionLocation Function Power Source Wire FeederWiring Digital Control CABLE, K1543-XXTable A.1 Weld Cable SizeCoaxial Weld Cable Build UP of Shielding GAS MAY Electrode Polarity Shielding GAS ConnectionGmaw GtawOFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Table of Contents Operation Section Operation Safety PrecautionsDuty Cycle General DescriptionDefinition of Welding Terms Equipment Limitations Recommended Power SourcesRecommended Processes Left Display window Connector for a remote control11. ON/OFF switch Pin connectorDefinition ON-OFF SwitchStatus LED Table B.1Smaw Stick Welding Technology Power Sources7OPERATIONB-7 Making a Weld with WaveformMSP4 Operation Process Mode8OPERATIONB-8 Smaw Stick Welding DisplayThree non-synergic welding modes are available NON-SYNERGIC Gmaw and FcawWelding Non-Synergic Gmaw and Fcaw Welding Display Modes 5 MSP4 OperationFigure B.5 Gmaw MIG Synergic Welding220 26.4 ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingStainless Steel Gmaw Migwelding 220 Pulse-on-Pulse Welding 16OPERATIONB-16Aluminum Synergic GMAW-P Pulsed Migand GMAW-PP Pulse on PulseAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingAluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT WeldingGMAW-STT 109Figure B.16 TailoutTIG Gtaw TIG WeldingTouch Start OFF Feed 10A SET-UP Features MenuPower Feed 10M All ModelsQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Limits may be set for LimitsParameter Range Units MSP4 DisplayParameter Name High LimitLow Limit Item D Escription Internal ControlsStep Trigger Operation Cold FEED/GAS Purge SwitchLight Switch Heater SwitchWeld 34OPERATIONPreflow StrikeFigure B.20 Figure B.21 UpslopePostflow 37OPERATIONB-37Figure B.23 StartRear Controls DescriptionLiter/Min Operation on Lincnet Power SourcesFlow Meter ScfhTable of Contents Accessories Section Drive Roll Kits Used AccessoriesFactory Installed Equipment Wire Type Electrode Size KP KITK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Water cooling cover on the case front of the inner InstallationCooling KIT Use a 5/16 nut driver to remove the screws holdingFigure C.1 Python Water Cooled GunsPower Feed 25M Table of Contents Maintenance Section Calibration Specification MaintenanceRoutine Maintenance Periodic Maintenance1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Physical Description Theory of OperationFigure E.3 GAS Solenoid Controls Power Feed 25MControl BOX User Interface Status Light States TroubleshootingComponent is causing the problem. By using the status Component Status LightsStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Power source is functioning Make certain the Power WaveSetting Dip Switches in the Wire Troubleshooting and Repair Fault Code Description Possible Adjustments ArcLink System Error CodesPower Feed 25M Materials Needed Voltage Sense PC Board TestTest Description Figure F.1 Plug J1 and J2 Locations ProcedureTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Gear BOX Removal and Drive Motor Figure F.4 Gear BOX and Drive Motor Removal and ReplacementTo Remove the Drive Motor from the Gear BOX To Remove the Wire Drive Assembly from the Gear BOXReplacement Procedures Retest After Repair SET UPTable of Contents Diagram Section Wiring Diagram Complete Machine Code 11313 G5585 Electrical DiagramsG5638 Schematic Complete Machine Code 11313 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159