Lincoln Electric SVM185-A Troubleshooting, Component Status Lights, Status Light States

Page 73

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E-5

TROUBLESHOOTING

E-5

COMPONENT STATUS LIGHTS

component is causing the problem. By using the status

 

 

lights the operator can quickly pinpoint the system

Each network component has a single status light. The

problem to a particular component. See the following

table for a complete listing and description of all status

light is a bicolor, Green/Red, LED. The purpose of the

light conditions.

status light is to allow the operator to quickly identify

 

that the system is working properly or, if not, which

 

NOTE: The green light ON and steady indicates a normal functioning system.

STATUS LIGHT STATES

LED State

 

Power Source LED

 

LED on any other nodes (components);

 

 

 

 

 

Wire Feeder, Control Box Etc.

 

 

 

 

 

 

Off

 

 

Power Source is not turned ON or is not function-

 

The system component is not receiving input

 

 

 

ing correctly.

 

power or is faulty.

Green

LED

blink-

It should only blink for a few seconds while

 

It should only blink for a few seconds until the

ing at

a “normal”

the system is mapping (identifying compo-

 

system component (node) has been recog-

rate

 

 

nents). If blinking continues every group may

 

nized. If the blinking continues at least one

 

 

 

have a mapping error. (DIP switches may be

 

node in the group has a mapping error (DIP

 

 

 

set incorrectly).

 

switches may be set incorrectly). The node or

 

 

 

 

 

nodes with mapping errors will be blinking

 

 

 

 

 

red.

 

 

 

 

 

• There may be too many components in the

 

 

 

 

 

group. All components in the group will be

 

 

 

 

 

blinking green.

 

 

 

 

 

• The power source bus may not be available.

 

 

 

 

 

The bus may be being used to program

 

 

 

 

 

another component.

 

 

 

 

 

• The LED’s of the power source and the

 

 

 

 

 

component being programmed will be solid

 

 

 

 

 

green.

 

 

 

 

Red LED blinking

Indicates a recoverable communication fault.

 

Indicates a recoverable communication fault

at a “normal” rate

The power source should automatically

 

most likely caused by one of the following.

 

 

 

recover: If it cannot recover the LED will be

 

• More than one control box (UI) in the group.

 

 

 

solid red.

 

All control boxes in the group will be blinking

 

 

 

 

 

red.

 

 

 

 

 

• No control box (UI) in the group. All nodes in

 

 

 

 

 

the group will be blinking red.

 

 

 

 

 

• More than one node, of the same equip-

 

 

 

 

 

ment type, has the same group and feed

 

 

 

 

 

head (FH) numbers. All these nodes will be

 

 

 

 

 

blinking red.

 

 

 

 

 

• The feed head DIP switches may be set to

 

 

 

 

 

zero. The nodes with DIP switches set to zero

 

 

 

 

 

will be blinking red.

 

 

 

 

 

•The node bus may be off.

 

 

 

 

 

Red/Green

LED

Indicates a recoverable hardware fault such

 

Indicates a recoverable hardware fault such

blinking at a “nor-

as over temperature, overload shutdown etc.

 

as over temperature, overload shutdown etc.

mal” rate

 

 

 

Could also be an open shutdown circuit at the

 

 

 

 

 

feed head (leads 570, 572 with tab terminals)

 

 

 

 

 

typically used for water flow shutdown switch-

 

 

 

 

 

es.

 

 

 

 

 

 

 

 

 

POWER FEED® 25M

 

Image 73
Contents Power Feed 25M Power Feed 25M SafetyFumes and Gases Electric Shock can killIii For ElectricallySûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Power Feed 25M K2536-1 InstallationLocation Safety Precautions High Frequency ProtectionElectric Shock can Kill Wiring Power Source Wire FeederDigital Control CABLE, K1543-XX FunctionCoaxial Weld Cable Weld Cable SizeTable A.1 Gmaw Electrode Polarity Shielding GAS ConnectionGtaw Build UP of Shielding GAS MAYOFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Table of Contents Operation Section Operation Safety PrecautionsDefinition of Welding Terms General DescriptionDuty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations 11. ON/OFF switch Connector for a remote controlPin connector Left Display windowStatus LED ON-OFF SwitchTable B.1 Definition7OPERATIONB-7 Technology Power SourcesMaking a Weld with Waveform Smaw Stick Welding8OPERATIONB-8 Process ModeSmaw Stick Welding Display MSP4 OperationWelding NON-SYNERGIC Gmaw and FcawThree non-synergic welding modes are available Non-Synergic Gmaw and Fcaw Welding Display Modes 5 MSP4 OperationFigure B.5 Gmaw MIG Synergic Welding220 26.4 ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingStainless Steel Gmaw Migwelding 220 Aluminum Synergic GMAW-P Pulsed 16OPERATIONB-16Migand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingAluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT WeldingGMAW-STT 109Figure B.16 TailoutTouch Start Gtaw TIG WeldingTIG OFF Power Feed SET-UP Features Menu10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Parameter Range Units LimitsMSP4 Display Limits may be set forLow Limit High LimitParameter Name Item D Escription Internal ControlsLight Switch Cold FEED/GAS Purge SwitchHeater Switch Step Trigger OperationPreflow 34OPERATIONStrike WeldFigure B.20 Figure B.21 UpslopePostflow 37OPERATIONB-37Figure B.23 StartRear Controls DescriptionFlow Meter Operation on Lincnet Power SourcesScfh Liter/MinTable of Contents Accessories Section Factory Installed Equipment AccessoriesWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Cooling KIT InstallationUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerFigure C.1 Python Water Cooled GunsPower Feed 25M Table of Contents Maintenance Section Routine Maintenance MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Physical Description Theory of OperationFigure E.3 GAS Solenoid Controls Power Feed 25MControl BOX User Interface Component is causing the problem. By using the status TroubleshootingComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Power source is functioning Make certain the Power WaveSetting Dip Switches in the Wire Troubleshooting and Repair Fault Code Description Possible Adjustments ArcLink System Error CodesPower Feed 25M Test Description Voltage Sense PC Board TestMaterials Needed Figure F.1 Plug J1 and J2 Locations ProcedureTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Gear BOX Removal and Drive Motor Figure F.4 Gear BOX and Drive Motor Removal and ReplacementReplacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor from the Gear BOX Retest After Repair SET UPTable of Contents Diagram Section Wiring Diagram Complete Machine Code 11313 G5585 Electrical DiagramsG5638 Schematic Complete Machine Code 11313 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159