Lincoln Electric SVM185-A service manual Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display

Page 37

Return to Section TOC

Return to Master TOC

B-19

 

OPERATION

B-19

 

Aluminum Pulse and Pulse-On-Pulse (Synergic) Weld Display

 

 

 

 

 

 

220 1.06

WFS AMPS

VOLTS TRIM

Less

More

Shorter

Longer

Deposition

Deposition

Arc

Arc

Return to Section TOC

Return to Master TOC

MSP4 OPERATION

WELD MODES

ELECTRODE AND GAS

WIRE SIZE

0.035

3/64

1/16

 

 

ALUMINUM 4043

Ar

149

72

74

ALUMINUM 4043

Ar

98

99

100

ALUMINUM 5356

Ar

152

76

78

ALUMINUM 5356

Ar

101

102

103

 

 

 

 

 

 

WAVEFORM CONTROL TECHNOLOGY

 

72

Aluminum

IR PORT

3/64"

SETUP

 

 

 

4043 Pulse Ar

WELD MODE

 

START OPTIONS

ARC CONTROL

 

END OPTIONS

SET

START OPTIONS

 

 

PREFLOW TIME

DESCRIPTION

 

 

0 - 10 seconds

Adjusts the time that shielding

 

gas flows after the trigger is

 

pulled and prior to feeding wire.

RUN-IN WFS:

 

Off, 50 to150 in/min.

Run-in sets the wire feed

 

speed from the time the trigger

 

is pulled until an arc is estab-

 

lished.

Start Procedure

The Start Procedure controls

 

the WFS. Trim at a specified

 

time at the beginning of the

 

weld. During the start time, the

 

machine will ramp up or down

 

from the Start Procedure to the

 

preset Welding Procedure.

 

 

to Section TOC

to Master TOC

ARC CONTROL

 

END OPTIONS

EFFECT / RANGE

FUNCTION

Return

Return to Section TOC

Return

Return to Master TOC

PULSE FREQUENCY: (Low)-10.0 to (High)+10.0

PULSE-ON-PULSE FREQ.MODULATION (Low)-10.0 to (High)+10.0

DESCRIPTION

For Pulse modes, Arc Control changes the pulsing frequency. When the frequency changes, the Power Wave system auto- matically adjusts the back- ground current to maintain a similar heat input into the weld. Low frequencies give more con- trol over the puddle and high frequencies minimize spatter.

For Pulse -On-Pulse modes, Arc controls changes the frequ- ency modulation. The freque- -ncy modulation controls the spacing of the ripples in the weld. Use low values for slow travel speeds and wide welds, and high values for fast travel speeds and narrower welds.

Postflow Time:

Adjusts the time that shielding

0 to 10 seconds

gas flows after the welding out-

 

put turns off.

Burnback: 0 to .25

The burnback time is the

Seconds

amount of time that the weld

 

output continues after the wire

 

stops feeding. It prevents the

 

wire from sticking in the puddle

 

and prepares the end of the

 

wire for the next arc start.

Crater Procedure

Crater Procedure controls the

 

WFS and Trim for a specified

 

time at the end of the weld

 

after the trigger is released.

 

During the Crater time, the

 

machine will ramp up or down

 

from the Weld Procedure to

 

the Crater Procedure.

POWER FEED® 25M

Image 37
Contents Power Feed 25M Power Feed 25M SafetyFumes and Gases Electric Shock can killIii For ElectricallySûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Power Feed 25M K2536-1 InstallationLocation Safety Precautions High Frequency ProtectionElectric Shock can Kill Wiring Power Source Wire FeederDigital Control CABLE, K1543-XX FunctionCoaxial Weld Cable Weld Cable SizeTable A.1 Gmaw Electrode Polarity Shielding GAS ConnectionGtaw Build UP of Shielding GAS MAYOFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Table of Contents Operation Section Operation Safety PrecautionsDefinition of Welding Terms General DescriptionDuty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations 11. ON/OFF switch Connector for a remote controlPin connector Left Display windowStatus LED ON-OFF SwitchTable B.1 Definition7OPERATIONB-7 Technology Power SourcesMaking a Weld with Waveform Smaw Stick Welding8OPERATIONB-8 Process ModeSmaw Stick Welding Display MSP4 OperationWelding NON-SYNERGIC Gmaw and FcawThree non-synergic welding modes are available Non-Synergic Gmaw and Fcaw Welding Display Modes 5 MSP4 OperationFigure B.5 Gmaw MIG Synergic Welding220 26.4 ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingStainless Steel Gmaw Migwelding 220 Aluminum Synergic GMAW-P Pulsed 16OPERATIONB-16Migand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingAluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT WeldingGMAW-STT 109Figure B.16 TailoutTouch Start Gtaw TIG WeldingTIG OFF Power Feed SET-UP Features Menu10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Parameter Range Units LimitsMSP4 Display Limits may be set forLow Limit High LimitParameter Name Item D Escription Internal ControlsLight Switch Cold FEED/GAS Purge SwitchHeater Switch Step Trigger OperationPreflow 34OPERATIONStrike WeldFigure B.20 Figure B.21 UpslopePostflow 37OPERATIONB-37Figure B.23 StartRear Controls DescriptionFlow Meter Operation on Lincnet Power SourcesScfh Liter/MinTable of Contents Accessories Section Factory Installed Equipment AccessoriesWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Cooling KIT InstallationUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerFigure C.1 Python Water Cooled GunsPower Feed 25M Table of Contents Maintenance Section Routine Maintenance MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Physical Description Theory of OperationFigure E.3 GAS Solenoid Controls Power Feed 25MControl BOX User Interface Component is causing the problem. By using the status TroubleshootingComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Power source is functioning Make certain the Power WaveSetting Dip Switches in the Wire Troubleshooting and Repair Fault Code Description Possible Adjustments ArcLink System Error CodesPower Feed 25M Test Description Voltage Sense PC Board TestMaterials Needed Figure F.1 Plug J1 and J2 Locations ProcedureTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Gear BOX Removal and Drive Motor Figure F.4 Gear BOX and Drive Motor Removal and ReplacementReplacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor from the Gear BOX Retest After Repair SET UPTable of Contents Diagram Section Wiring Diagram Complete Machine Code 11313 G5585 Electrical DiagramsG5638 Schematic Complete Machine Code 11313 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159