Lincoln Electric SVM185-A service manual 109, Gmaw-Stt

Page 39

B-21

OPERATION

B-21

GMAW-STT™

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Waveform Control Technology™ maximizes the ability to modify the arc for the perfect weld. When STT™ welding, the parameters to control are:

Wire Feed Speed - sets the deposition rate.

Peak Current - controls the arc length.

Background Current - regulates the bead contour.

Tail-out - provides additional power in the arc.

There is no Voltage control when STT™ welding.

220

WFS AMPS

LessMore

Deposition Deposition

----

VOLTS TRIM

MSP4 OPERATION

WELD MODES

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ELECTRODE AND GAS

 

WIRE SIZE

 

0.035

0.045

0.052

 

 

 

 

STEEL CO2

Ar/CO 2

 

110

126

126

STAINLESS

He/Ar/CO2

 

110

126

126

(with Hot Start)

 

 

 

 

 

STEEL CO2

Ar/CO 2

 

123

124

124

STAINLESS

He/Ar/CO2

 

123

124

124

(SYNERGIC STT)

 

111

117

120

STEEL

CO2

 

 

STEEL

AR/CO2

 

112

118

121

STAINLESS He/Ar/CO2

 

127

129

---

STAINLESS Ar/CO 2

 

131

133

---

SYNERGIC STT, OPEN ROOT

 

 

 

STEEL

CO2

 

 

113

119

122

STAINLESS He/Ar/CO 2

 

135

137

---

 

 

WAVEFORM CONTROL TECHNOLOGY

 

 

IR PORT

 

109

Steel

 

 

 

 

 

 

 

 

 

 

 

 

.035"

 

 

 

 

STT

 

 

SETUP

 

 

 

 

 

WELD MODE

 

 

 

 

 

START OPTIONS

ARC CONTROL

 

 

 

 

 

END OPTIONS

 

 

 

SET

 

 

 

 

 

ARC CONTROL

 

 

EFFECT / RANGE

 

DESCRIPTION

 

 

PEAK CURRENT

Peak Current acts similar to an arc pinch

 

 

control. Peak Current sets the arc length

 

 

and promotes good fusion. Higher peak

current levels will cause the arc to broaden momentarily while increasing arc length. If

set too high, globular transfer may occur.

Setting it too low may cause instability and wire stubbing. Best practice is to adjust for minimum spatter and puddle

agitation.

B A C K G R O U N D Background Current controls the overall

CURRENT

heat input in the weld.

 

 

TAIL OUT

Tail out provides additional power

( STT ll

MODES without the molten droplet becoming

ONLY)

too large. Increase as necessary to add

heat input without increasing arc length.

 

 

Often this results in faster travel speeds.

 

Note that as tail out increases, the peak

 

current and/or background current may need

 

to be reduced.

START OPTIONS

PREFLOW TIME

FUNCTION

 

 

 

 

0 - 10 seconds

Adjusts the time that shielding

 

 

gas flows after the trigger is

 

 

pulled and prior to feeding wire.

 

 

 

 

RUN-IN WFS:

Run-in sets the wire feed

 

Off, 50 to150 in/min. speed from the time the trigger is pulled until an arc is estab-

 

lished.

Start Procedure

The Start Procedure is not

 

commonly used with STT

 

procedures.

-

END OPTIONS

PARAMETER

FUNCTION

RANGE

 

Postflow Time:

Adjusts the time that shielding

0 to 10 seconds

gas flows after the welding out-

 

put turns off.

Burnback: 0 to .25

The burnback time is the

Seconds

amount of time that the weld

 

output continues after the wire

 

stops feeding. It prevents the

 

wire from sticking in the puddle

 

and prepares the end of the

 

wire for the next arc start.

 

 

Crater Procedure

Crater is not commonly used

 

in STT weld procedures.

 

 

POWER FEED® 25M

Image 39
Contents Power Feed 25M Power Feed 25M SafetyFumes and Gases Electric Shock can killIii For ElectricallySûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Power Feed 25M K2536-1 InstallationSafety Precautions High Frequency Protection LocationElectric Shock can Kill Function Power Source Wire FeederWiring Digital Control CABLE, K1543-XXWeld Cable Size Coaxial Weld CableTable A.1 Build UP of Shielding GAS MAY Electrode Polarity Shielding GAS ConnectionGmaw GtawOFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Table of Contents Operation Section Operation Safety PrecautionsGeneral Description Definition of Welding TermsDuty Cycle Recommended Power Sources Recommended ProcessesEquipment Limitations Left Display window Connector for a remote control11. ON/OFF switch Pin connectorDefinition ON-OFF SwitchStatus LED Table B.1Smaw Stick Welding Technology Power Sources7OPERATIONB-7 Making a Weld with WaveformMSP4 Operation Process Mode8OPERATIONB-8 Smaw Stick Welding DisplayNON-SYNERGIC Gmaw and Fcaw WeldingThree non-synergic welding modes are available Non-Synergic Gmaw and Fcaw Welding Display Modes 5 MSP4 OperationFigure B.5 Gmaw MIG Synergic Welding220 26.4 ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingStainless Steel Gmaw Migwelding 220 Pulse-on-Pulse Welding 16OPERATIONB-16Aluminum Synergic GMAW-P Pulsed Migand GMAW-PP Pulse on PulseAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingAluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT WeldingGMAW-STT 109Figure B.16 TailoutGtaw TIG Welding Touch StartTIG OFF Feed 10A SET-UP Features MenuPower Feed 10M All ModelsQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Limits may be set for LimitsParameter Range Units MSP4 DisplayHigh Limit Low LimitParameter Name Item D Escription Internal ControlsStep Trigger Operation Cold FEED/GAS Purge SwitchLight Switch Heater SwitchWeld 34OPERATIONPreflow StrikeFigure B.20 Figure B.21 UpslopePostflow 37OPERATIONB-37Figure B.23 StartRear Controls DescriptionLiter/Min Operation on Lincnet Power SourcesFlow Meter ScfhTable of Contents Accessories Section Drive Roll Kits Used AccessoriesFactory Installed Equipment Wire Type Electrode Size KP KITK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Water cooling cover on the case front of the inner InstallationCooling KIT Use a 5/16 nut driver to remove the screws holdingFigure C.1 Python Water Cooled GunsPower Feed 25M Table of Contents Maintenance Section Calibration Specification MaintenanceRoutine Maintenance Periodic Maintenance1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Physical Description Theory of OperationFigure E.3 GAS Solenoid Controls Power Feed 25MControl BOX User Interface Status Light States TroubleshootingComponent is causing the problem. By using the status Component Status LightsStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Power source is functioning Make certain the Power WaveSetting Dip Switches in the Wire Troubleshooting and Repair Fault Code Description Possible Adjustments ArcLink System Error CodesPower Feed 25M Voltage Sense PC Board Test Test DescriptionMaterials Needed Figure F.1 Plug J1 and J2 Locations ProcedureTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Gear BOX Removal and Drive Motor Figure F.4 Gear BOX and Drive Motor Removal and ReplacementTo Remove the Wire Drive Assembly from the Gear BOX Replacement ProceduresTo Remove the Drive Motor from the Gear BOX Retest After Repair SET UPTable of Contents Diagram Section Wiring Diagram Complete Machine Code 11313 G5585 Electrical DiagramsG5638 Schematic Complete Machine Code 11313 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159