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| OPERATION | |||||
P.0 | Press the left button to exit the | P.6 | Push Pull Gun, Stall Factor Adjustment. The | ||||
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| stall factor controls the stall torque of the push | |
P.1 | WFS units |
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| motor when using a | ||
| Metric = m/min wire feed speed units |
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| feeder is factory set to not stall unless there is | |||
| English = in/min wire feed speed units |
| a large resistance to feeding wire. The stall fac- | ||||
| (default) |
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| tor can be reduced to stall more easily and | |
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| possibly prevent bird nesting. |
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P.2 | Arc Display Mode |
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| Amps = The left display shows Amperage |
| However, low stall factors can cause motor | ||||
| while welding. (default) |
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| stalling while welding which results in the wire | |||
| WFS = The left display shows Wire Feed |
| burning back to the tip. If you are experiencing | ||||
| Speed while welding. |
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| bird nests, check for other feeding problems | |||
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| before adjusting the stall factor. | |
P.4 | Trigger Memory Recall |
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| Enable = Selecting memories 2 through 6 with |
| Default value for the stall factor is 75, with a | ||||
| quick trigger pulls is enabled when the option- |
| range of 5 - 100. |
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| al dual procedure/memory panel is installed. |
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| To recall a memory with the gun trigger, quick- |
| To change the stall factor: |
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| ly pull and release the trigger the number of |
| • Use the VOLTS/TRIM knob to adjust the stall | ||||
| times that correspond to the memory number. |
| factor. Increasing the stall factor raises the | ||||
| For example, to recall memory 3, quickly pull |
| motor torque and decreasing the stall factor | ||||
| and release the trigger 3 times. Trigger memo- |
| lowers the motor torque. Do not increase the | ||||
| ry recall can only be performed when the sys- |
| stall factor more than necessary. A high stall | ||||
| tem is not welding. Disable = Memory selec- |
| factor may increase the occurrence of bird | ||||
| tion is performed only by the buttons on the |
| nesting and a low stall factor may cause the | ||||
| optional | dual | procedure/memory | panel. |
| wire to burn back to the tip. |
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| (default) |
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| • Press the right hand button to save the new | |
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| setting. |
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P.5 | Procedure Change Method (Three Settings) |
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| In order for any of these procedure change methods |
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| to function, the | P.7 | Push Pull Gun, Gun Offset Adjustment The | ||||
| "Gun" position. |
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| wire feed speed calibration of the pull motor. | |
| 1. "External Switch" (the default value), the |
| The procedure should only be performed when | ||||
| machine will only change the selected procedure |
| other possible corrections do not solve the | ||||
| when the procedure select digital input changes |
| A rpm meter is | ||||
| state. |
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| required to perform the pull gun motor offset | |
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| calibration. |
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| 2. "Quick | Trigger" (the optional value | 1), the |
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| machine will only change the selected procedure |
| To perform the calibration procedure: | ||||
| when the trigger is released and quickly |
| • Release the pressure arm on both the pull | ||||
| while welding in |
| and push wire drives. |
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| between procedure A and procedure B while |
| • Set the wire feed speed to 200 ipm. | ||||
| welding. The exception is that the procedure |
| • Remove wire from the pull wire drive. | ||||
| select digital input is no longer recognized. |
| • Hold the rpm meter to the drive roll in the pull | ||||
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| gun. |
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| 3. "Integral Trigger Procedure" (the optional value |
| • Pull the trigger on the | ||||
| 2), the machine will only change the selected pro- |
| • Measure the rpm of the pull motor. The rpm | ||||
| cedure when the procedure select digital input |
| should be between 115 and 125 rpm. If nec- | ||||
| changes state. | Machine operation is similar to |
| essary, decrease the calibration setting to | |||
| the "External Switch" selection except that addi- |
| slow the pull motor, or increase the calibra- | ||||
| tional logic prevents procedure A from being re- |
| tion setting to speed | up the motor. | |||
| selected when the trigger is quickly and com- |
| The calibration range is | ||||
| pletely released at step 2 of the |
| the default value. |
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| sequence. This selection is intended to be used |
| • Press the right hand button to save the new | ||||
| when a MIG gun with an integral procedure select |
| setting. |
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| switch built into the trigger (e.g.DS400) is used |
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| with |
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