Lincoln Electric SVM185-A service manual Quick

Page 44

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B-26

 

 

OPERATION

B-26

P.0

Press the left button to exit the set-up menu.

P.6

Push Pull Gun, Stall Factor Adjustment. The

 

 

 

 

 

 

stall factor controls the stall torque of the push

P.1

WFS units

 

 

 

motor when using a push-pull gun. The wire

 

Metric = m/min wire feed speed units

 

 

feeder is factory set to not stall unless there is

 

English = in/min wire feed speed units

 

a large resistance to feeding wire. The stall fac-

 

(default)

 

 

 

 

tor can be reduced to stall more easily and

 

 

 

 

 

 

possibly prevent bird nesting.

 

P.2

Arc Display Mode

 

 

 

 

 

Amps = The left display shows Amperage

 

However, low stall factors can cause motor

 

while welding. (default)

 

 

stalling while welding which results in the wire

 

WFS = The left display shows Wire Feed

 

burning back to the tip. If you are experiencing

 

Speed while welding.

 

 

bird nests, check for other feeding problems

 

 

 

 

 

 

before adjusting the stall factor.

P.4

Trigger Memory Recall

 

 

 

 

 

Enable = Selecting memories 2 through 6 with

 

Default value for the stall factor is 75, with a

 

quick trigger pulls is enabled when the option-

 

range of 5 - 100.

 

 

al dual procedure/memory panel is installed.

 

 

 

 

To recall a memory with the gun trigger, quick-

 

To change the stall factor:

 

 

ly pull and release the trigger the number of

 

• Use the VOLTS/TRIM knob to adjust the stall

 

times that correspond to the memory number.

 

factor. Increasing the stall factor raises the

 

For example, to recall memory 3, quickly pull

 

motor torque and decreasing the stall factor

 

and release the trigger 3 times. Trigger memo-

 

lowers the motor torque. Do not increase the

 

ry recall can only be performed when the sys-

 

stall factor more than necessary. A high stall

 

tem is not welding. Disable = Memory selec-

 

factor may increase the occurrence of bird

 

tion is performed only by the buttons on the

 

nesting and a low stall factor may cause the

 

optional

dual

procedure/memory

panel.

 

wire to burn back to the tip.

 

 

(default)

 

 

 

 

• Press the right hand button to save the new

 

 

 

 

 

 

setting.

 

P.5

Procedure Change Method (Three Settings)

 

 

 

 

In order for any of these procedure change methods

 

 

 

 

to function, the "A-Gun-B"switch must be on the

P.7

Push Pull Gun, Gun Offset Adjustment The

 

"Gun" position.

 

 

 

push-pull gun offset calibration adjusts the

 

 

 

 

 

 

wire feed speed calibration of the pull motor.

 

1. "External Switch" (the default value), the

 

The procedure should only be performed when

 

machine will only change the selected procedure

 

other possible corrections do not solve the

 

when the procedure select digital input changes

 

push-pull feeding problems.

A rpm meter is

 

state.

 

 

 

 

required to perform the pull gun motor offset

 

 

 

 

 

 

calibration.

 

 

2. "Quick

Trigger" (the optional value

1), the

 

 

 

 

machine will only change the selected procedure

 

To perform the calibration procedure:

 

when the trigger is released and quickly re-pulled

 

• Release the pressure arm on both the pull

 

while welding in 2-step. Enable=Allows switching

 

and push wire drives.

 

 

between procedure A and procedure B while

 

• Set the wire feed speed to 200 ipm.

 

welding. The exception is that the procedure

 

• Remove wire from the pull wire drive.

 

select digital input is no longer recognized.

 

• Hold the rpm meter to the drive roll in the pull

 

 

 

 

 

 

gun.

 

 

3. "Integral Trigger Procedure" (the optional value

 

• Pull the trigger on the push-pull gun.

 

2), the machine will only change the selected pro-

 

• Measure the rpm of the pull motor. The rpm

 

cedure when the procedure select digital input

 

should be between 115 and 125 rpm. If nec-

 

changes state.

Machine operation is similar to

 

essary, decrease the calibration setting to

 

the "External Switch" selection except that addi-

 

slow the pull motor, or increase the calibra-

 

tional logic prevents procedure A from being re-

 

tion setting to speed

up the motor.

 

selected when the trigger is quickly and com-

 

The calibration range is -30 to +30, with 0 as

 

pletely released at step 2 of the 4-step weld

 

the default value.

 

 

sequence. This selection is intended to be used

 

• Press the right hand button to save the new

 

when a MIG gun with an integral procedure select

 

setting.

 

 

switch built into the trigger (e.g.DS400) is used

 

 

 

 

with 4-step welding.

 

 

 

 

POWER FEED® 25M

Image 44
Contents Power Feed 25M Safety Power Feed 25MElectric Shock can kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Power Feed 25M K2536-1Electric Shock can Kill Safety Precautions High Frequency ProtectionLocation Power Source Wire Feeder WiringDigital Control CABLE, K1543-XX FunctionTable A.1 Weld Cable SizeCoaxial Weld Cable Electrode Polarity Shielding GAS Connection GmawGtaw Build UP of Shielding GAS MAYChanging the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Table of Contents Operation Section Safety Precautions OperationDuty Cycle General DescriptionDefinition of Welding Terms Equipment Limitations Recommended Power SourcesRecommended Processes Connector for a remote control 11. ON/OFF switchPin connector Left Display windowON-OFF Switch Status LEDTable B.1 DefinitionTechnology Power Sources 7OPERATIONB-7Making a Weld with Waveform Smaw Stick WeldingProcess Mode 8OPERATIONB-8Smaw Stick Welding Display MSP4 OperationThree non-synergic welding modes are available NON-SYNERGIC Gmaw and FcawWelding MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Modes 5Gmaw MIG Synergic Welding Figure B.5220 26.4 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlStainless Steel Gmaw Migwelding 220 16OPERATIONB-16 Aluminum Synergic GMAW-P PulsedMigand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display GMAW-STT Welding Figure B.15109 GMAW-STTTailout Figure B.16TIG Gtaw TIG WeldingTouch Start OFF SET-UP Features Menu Power Feed10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Limits Parameter Range UnitsMSP4 Display Limits may be set forParameter Name High LimitLow Limit Internal Controls Item D EscriptionCold FEED/GAS Purge Switch Light SwitchHeater Switch Step Trigger Operation34OPERATION PreflowStrike WeldFigure B.20 Upslope Figure B.2137OPERATIONB-37 PostflowStart Figure B.23Description Rear ControlsOperation on Lincnet Power Sources Flow MeterScfh Liter/MinTable of Contents Accessories Section Accessories Factory Installed EquipmentWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Installation Cooling KITUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerPython Water Cooled Guns Figure C.1Power Feed 25M Table of Contents Maintenance Section Maintenance Routine MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General Physical DescriptionPower Feed 25M Figure E.3 GAS Solenoid ControlsControl BOX User Interface Troubleshooting Component is causing the problem. By using the statusComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Make certain the Power Wave Power source is functioningSetting Dip Switches in the Wire Troubleshooting and Repair ArcLink System Error Codes Fault Code Description Possible AdjustmentsPower Feed 25M Materials Needed Voltage Sense PC Board TestTest Description Procedure Figure F.1 Plug J1 and J2 LocationsTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Figure F.4 Gear BOX and Drive Motor Removal and Replacement Gear BOX Removal and Drive MotorTo Remove the Drive Motor from the Gear BOX To Remove the Wire Drive Assembly from the Gear BOXReplacement Procedures SET UP Retest After RepairTable of Contents Diagram Section Electrical Diagrams Wiring Diagram Complete Machine Code 11313 G5585Schematic Complete Machine Code 11313 G5638 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159