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TROUBLESHOOTING AND REPAIR |
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Observe Safety Guidelines detailed in the beginning of this manual. |
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| PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED | ||||
| (SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION | ||||
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| OUTPUT PROBLEMS |
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Variable or "hunting" arc. | 1. Wrong size, worn and/or melted | 1. Replace the contact tip. | |||||
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| contact tip. |
| 2. Verify all | work and | electrode | |
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| 2. Worn work cable or poor work | connections are tight and that | ||||
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| connection. |
| the cables are in good condition. | |||
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| 3. Wrong polarity. |
| Clean/replace as necessary. | |||
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| 4. The gas nozzle is | extended | 3. Adjust polarity | to the recom- | ||
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| beyond the contact tip or the wire | mended procedure. |
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| stickout is too long. |
| 4. Adjust the gas nozzle and short- | |||
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| 5. Poor gas shielding on processes | en the stickout to 3/8 to 1/2 inch- | ||||
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| requiring gas. |
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| 5. Check gas flow and | mixture. | ||
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| Remove or block sources of | |||
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Poor arc starts with sticking or | 1. Improper procedures | or tech- | 1. See "Gas Metal Arc | Welding | |||
niques. |
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and ropy looking bead. |
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The wire | feed speed/amperage | 1. The software in the | POWER | 1. Contact | the | local | authorized |
and voltage/trim display work dur- | FEED® 25M must be upgraded. | Lincoln Field Service Shop. | |||||
ing preset but show nothing during |
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| 2. Download | update from power- | |||
welding. |
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| wavesoftware.com |
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Can only select mode 12 or other |
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(Factory Reset) setting - or unit |
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returns to the factory setting |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call