Lincoln Electric SVM185-A service manual Installation, Cooling KIT

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TOC

TOC

C-6

ACCESSORIES

C-6

INSTALLATION OF THE

K590-6 WATER

4. Use a 5/16" nut driver to remove the screws holding

 

 

the water cooling cover on the case front of the inner

COOLING KIT

module and on the rear of the case.

 

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WARNING

ELECTRIC SHOCK can kill.

• Turn the input power OFF at the dis- connect switch before working on this equipment.

Do not touch electrically hot parts.

Only qualified personnel should install, use or service this equipment.

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The K590-6 components are rated up to 70 psi (5 bar) and 158°F (70°C). Use a coolant fluid that is compati- ble with the water cooler and the gun.

Tools required:

3/8" wrench

5/16" nut driver

medium flat bladed screw driver

cutting tool

1.Turn power off at the welding power source.

2.Remove the screws securing the case to the inner module using a 3/8" wrench.

3.Remove the module from the case by lifting the front of the module approximately .25" (6 mm) and then sliding forward.

5.Install the fitting and hose assembly to the case front. Route the hoses along the bottom of the inner module and out through the cutout of the cover. Slide the module back into the case.

6.Secure the module to the case with the screws. (Shown in Step 2)

7.Install the fitting assembly to the rear of the case

8.Slide the hose clamps on to the hoses. Trim the hoses to length so that they lay flat on the case bot- tom. Slide the hoses on to the fittings on the case rear and secure with the hose clamps.

POWER FEED® 25M

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Contents Power Feed 25M Safety Power Feed 25MElectric Shock can kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Power Feed 25M K2536-1Location Safety Precautions High Frequency ProtectionElectric Shock can Kill Power Source Wire Feeder WiringDigital Control CABLE, K1543-XX FunctionCoaxial Weld Cable Weld Cable SizeTable A.1 Electrode Polarity Shielding GAS Connection GmawGtaw Build UP of Shielding GAS MAYChanging the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Table of Contents Operation Section Safety Precautions OperationDefinition of Welding Terms General DescriptionDuty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations Connector for a remote control 11. ON/OFF switchPin connector Left Display windowON-OFF Switch Status LEDTable B.1 DefinitionTechnology Power Sources 7OPERATIONB-7Making a Weld with Waveform Smaw Stick WeldingProcess Mode 8OPERATIONB-8Smaw Stick Welding Display MSP4 OperationWelding NON-SYNERGIC Gmaw and FcawThree non-synergic welding modes are available MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Modes 5Gmaw MIG Synergic Welding Figure B.5220 26.4 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlStainless Steel Gmaw Migwelding 220 16OPERATIONB-16 Aluminum Synergic GMAW-P PulsedMigand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display GMAW-STT Welding Figure B.15109 GMAW-STTTailout Figure B.16Touch Start Gtaw TIG WeldingTIG OFF SET-UP Features Menu Power Feed10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Limits Parameter Range UnitsMSP4 Display Limits may be set forLow Limit High LimitParameter Name Internal Controls Item D EscriptionCold FEED/GAS Purge Switch Light SwitchHeater Switch Step Trigger Operation34OPERATION PreflowStrike WeldFigure B.20 Upslope Figure B.2137OPERATIONB-37 PostflowStart Figure B.23Description Rear ControlsOperation on Lincnet Power Sources Flow MeterScfh Liter/MinTable of Contents Accessories Section Accessories Factory Installed EquipmentWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Installation Cooling KITUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerPython Water Cooled Guns Figure C.1Power Feed 25M Table of Contents Maintenance Section Maintenance Routine MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General Physical DescriptionPower Feed 25M Figure E.3 GAS Solenoid ControlsControl BOX User Interface Troubleshooting Component is causing the problem. By using the statusComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Make certain the Power Wave Power source is functioningSetting Dip Switches in the Wire Troubleshooting and Repair ArcLink System Error Codes Fault Code Description Possible AdjustmentsPower Feed 25M Test Description Voltage Sense PC Board TestMaterials Needed Procedure Figure F.1 Plug J1 and J2 LocationsTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Figure F.4 Gear BOX and Drive Motor Removal and Replacement Gear BOX Removal and Drive MotorReplacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor from the Gear BOX SET UP Retest After RepairTable of Contents Diagram Section Electrical Diagrams Wiring Diagram Complete Machine Code 11313 G5585Schematic Complete Machine Code 11313 G5638 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159