Lincoln Electric SVM185-A SET-UP Features Menu, Power Feed, 10M All Models, Feed 10A

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B-25

OPERATION

B-25

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SET-UP FEATURES MENU

The Setup Menu gives access to the set-up configura- tion. Stored in the set-up configuration are user para- meters that generally need to be set only at installation. The parameters are grouped as follows:

P.1 through P.99 Unsecured Parameters (always adjustable)

P.101 through P.199 Diagnostic Parameters (always read only)

P.501 through P.599 Secured Parameters (accessi- ble only though a p.c. or palm application.)

To access the set-up menu, press the right and left but- tons of the MSP4 panel simultaneously. Note that the set-up menu cannot be accessed if the system is weld- ing, or if there is a fault (The status LED is not solid green).

Change the value of the blinking parameter by rotating the SET knob.

After changing a parameter it is necessary to press the right hand button to save the new setting. Pressing the left button will cancel the change.

To exit the set-up menu at any time, press the right and left buttons of the MSP4 panel simultaneously. Alternately, 1 minute of inactivity will also exit the set- up menu.

The following list includes all possible parameters in ArcLink® equipment. Not all of the parameters listed may appear for your system. Refer to Table B.1 for active parameters.

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TABLE B.1

 

 

 

 

 

 

 

 

 

Unsecured Parameters

 

POWER FEED®

POWER

POWER

 

 

 

10M (All Models)

FEED® 25M

FEED® 10A

PARAMETER

DESCRIPTION

 

P.0

Exit set-up menu

 

￿

￿

￿

 

￿

￿

￿

P.1

WFS Units

 

 

 

 

 

 

P.2

Arc Display Mode

 

￿

￿

￿

P.4

Trigger Memory Recall

 

￿

￿

 

 

P.5

Trigger Procedure Change

 

￿

￿

 

 

P.6

Stall Factor Adjustment

 

￿

￿

 

 

P.7

Gun Offset Adjustment

 

￿

￿

 

 

P.8

TIG Gas Control

 

￿

￿

￿

 

P.11

Set Timers

 

 

 

 

 

 

 

 

 

P.12

Travel Options

 

 

 

￿

P.13

Adjust Arc Force

 

 

 

￿

 

 

 

 

 

 

P.80

Sense From Studs

 

￿

￿

 

 

P.99

Show Test Modes

 

￿

￿

￿

 

 

 

 

 

 

 

Diagnostic

Parameters

 

 

 

 

 

 

 

 

 

 

￿

 

 

 

 

 

P.100

View Diagnostics

 

￿

￿

 

P.101

View Event Logs

 

￿

￿

￿

P.102

View Fatal Logs

 

￿

￿

￿

P.103

View Software Version

 

￿

￿

￿

P.104

View Hardware Version

 

￿

￿

￿

P.105

View Welding Software

 

￿

￿

￿

P.106

View Ethernet IP Address

 

￿

￿

￿

P.107

View Power Source Type

 

￿

￿

￿

 

 

 

 

 

 

 

POWER FEED® 25M

Image 43
Contents Power Feed 25M Power Feed 25M SafetyFumes and Gases Electric Shock can killIii For ElectricallySûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Power Feed 25M K2536-1 InstallationLocation Safety Precautions High Frequency ProtectionElectric Shock can Kill Function Power Source Wire FeederWiring Digital Control CABLE, K1543-XXCoaxial Weld Cable Weld Cable SizeTable A.1 Build UP of Shielding GAS MAY Electrode Polarity Shielding GAS ConnectionGmaw GtawOFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Table of Contents Operation Section Operation Safety PrecautionsDefinition of Welding Terms General DescriptionDuty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations Left Display window Connector for a remote control11. ON/OFF switch Pin connectorDefinition ON-OFF SwitchStatus LED Table B.1Smaw Stick Welding Technology Power Sources7OPERATIONB-7 Making a Weld with WaveformMSP4 Operation Process Mode8OPERATIONB-8 Smaw Stick Welding DisplayWelding NON-SYNERGIC Gmaw and FcawThree non-synergic welding modes are available Non-Synergic Gmaw and Fcaw Welding Display Modes 5 MSP4 OperationFigure B.5 Gmaw MIG Synergic Welding220 26.4 ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingStainless Steel Gmaw Migwelding 220 Pulse-on-Pulse Welding 16OPERATIONB-16Aluminum Synergic GMAW-P Pulsed Migand GMAW-PP Pulse on PulseAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingAluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT WeldingGMAW-STT 109Figure B.16 TailoutTouch Start Gtaw TIG WeldingTIG OFF Feed 10A SET-UP Features MenuPower Feed 10M All ModelsQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Limits may be set for LimitsParameter Range Units MSP4 DisplayLow Limit High LimitParameter Name Item D Escription Internal ControlsStep Trigger Operation Cold FEED/GAS Purge SwitchLight Switch Heater SwitchWeld 34OPERATIONPreflow StrikeFigure B.20 Figure B.21 UpslopePostflow 37OPERATIONB-37Figure B.23 StartRear Controls DescriptionLiter/Min Operation on Lincnet Power SourcesFlow Meter ScfhTable of Contents Accessories Section Drive Roll Kits Used AccessoriesFactory Installed Equipment Wire Type Electrode Size KP KITK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Water cooling cover on the case front of the inner InstallationCooling KIT Use a 5/16 nut driver to remove the screws holdingFigure C.1 Python Water Cooled GunsPower Feed 25M Table of Contents Maintenance Section Calibration Specification MaintenanceRoutine Maintenance Periodic Maintenance1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Physical Description Theory of OperationFigure E.3 GAS Solenoid Controls Power Feed 25MControl BOX User Interface Status Light States TroubleshootingComponent is causing the problem. By using the status Component Status LightsStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Power source is functioning Make certain the Power WaveSetting Dip Switches in the Wire Troubleshooting and Repair Fault Code Description Possible Adjustments ArcLink System Error CodesPower Feed 25M Test Description Voltage Sense PC Board TestMaterials Needed Figure F.1 Plug J1 and J2 Locations ProcedureTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Gear BOX Removal and Drive Motor Figure F.4 Gear BOX and Drive Motor Removal and ReplacementReplacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor from the Gear BOX Retest After Repair SET UPTable of Contents Diagram Section Wiring Diagram Complete Machine Code 11313 G5585 Electrical DiagramsG5638 Schematic Complete Machine Code 11313 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159