Lincoln Electric SVM185-A service manual Schematic Complete Machine Code 11313 G5638

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G-3

ELECTRICAL DIAGRAMS

G-3

SCHEMATIC - COMPLETE MACHINE - CODE 11313 (G5638)

G5638

ENGINEERING CONTROLLED

RELEASED A.02 ROMF "X".

LEAD COLOR CODE:

COM PONENT VALUE UNITS:

MANUFACTURER:

No

VOLTAGE SENSE

B-BLACK

CAPACITOR: MFD/VOLTS

CAVITY NUMBERING SEQUENCE

SELECT P.C. BOARD

R-RED

(SCHEMATIC S24779)

RESISTOR:OHM S/WATTS

(COMPONENT SIDE OF P.C. BOARD)

(LOCATED BEHIND WIRE

U-BLUE

W-WHITE

REEL COVER)

CONNECTOR PIN NUM BERS:

1

1

2

1

3

1

4

EX.12PIN CONNECTOR

J2,J811

J81,J82

J1,J83,J88

J84,J810

2

3

4

4

6

5

8

1

6

LABELS:

1

5

1

8

COMM ON

7

12

J86

J85,J87

6

10

9

16

5 PIN ARCLINK

FRAME GROUND

LATCH

CONNECTOR TO

VIEW OF CONNECTOR ON PC BOARD

POWER SOURCE

NOTE: WILL WORK WITH LINKNET

J2

2J2

6J1

4J1

3J1

2J1

1J1

J1

POWER SOURCE BUT WILL

ONLY SHOW AND HAVE

(BEHIND WIRE REEL COVER)

LINKNET FEATURES

P11

(LOCATED AT REAR OF FEEDER)

67A

400

A

541

1

541A

(CONTROL

COMMUNICATION{B

542

2

542A

500C

67B

IN IM MANUAL

LED DISPLAY

LEDS

P10 C

67

3

67A

BOX BOTTOM)

SEE ERROR TABLE

LED DISPLAY

D

540

4

540A

S1 POWER

540B

25 TO 35

RED/GREEN

500

(LEFT LOWER CASE FRONT)

40 VDC {E

5

500A

514

513

NORMAL

STATUS LED

500B

6

500C

BALL FLOAT

CONNECTS TO S4 540B

FLOW RATE

(TOP FRONT)

L6

7

(BEHIND WIRE FEED MOTOR)

400E

USE MIDDLE OF

8

BALL TO SET

W

B

TOROID

R3

520

R2

530

7P7

530A

540E

8P7

540D

WFS

AMPS

VOLTS

TRIM

ARC VOLTAGE

40 OHMS

HELPS KEEP MOISTURE

S5 HEATER

DISPLAY P. C. BOARD

FEEDBACK

10 WATTS

OFF OF WIRE

(ABOVE WIRE FEED MOTOR)

(SCHEMATIC: L11756)

500D

ADJUST VALVE

(TOP FRONT)

W

8

(BEHIND FRONT PULL DOWN DOOR)

PANEL ENCODERS

FLEX

B

7

OVWHEN"ON"

INPUT ELECTRODE

CAN

FLOW METER

CURRENT

VOLTS

67B

L5

+40VDC 540C

CAN 542A

WFS

TRIM

FEED PLATE

FLOWING. COIL

500D

541A

+15V

585B

585A

CABLE CONNECTION

COM

P1

P2

TOROID

(OUTSIDE BACK OF CASE)

1 2 3

1 2 3

(BASE CONTROL

P9

PWM CONTROLLED

GOOD FOR Ar, CO2, CO2/Ar BLENDS

ADAPTER

BD. AREA)

6.5 VDC WHEN GAS IS

ARCLINK OPTION USE

1

MOTOR FRAME

1

MEASURES 21 OHMS. GAS

2

IS HOT TO

4

580

MOTOR GEARBOX

TACH

ELECTRODE

2

12 VDC COIL

3J81 4J81

2J81 1J81

4J82 3J82 2J82 1J82 14J85 13J85

3

587

TYP: IPM

R

R

3

(LOCATED AT REAR

5

585

DIP SWITCH S9

50 - 800/IPM NORMAL SPEED

OF FEEDER)

7

582

U

U

4

581

30-400/IPM EXTRA TORQUE

MOTOR +

550

1J83

15J85

1W

6

FLEX

B

B

5

MOTOR -

16J85

1B

8

SET SWITCH 1 "ON" (SINGLE HEAD)

SINGLE

551

2J83

FEEDER

5-32 VDC

6

FEED HEAD

10J85

580A

P8

HEAD

1

2

GAS SOLENOID +

553

3J83

AND SWITCH 2 "ON" (FEEDER)

O

3.1 OHMS

P.C. BOARD

7J85

587A

(BEHIND DISPLAY BOARD)

N

13 SEC. AVERAGE CURRENT

(ACCESS THIS

GAS SOLENOID -

554

4J83

(BEHIND COVER AND

AS SHOWN ON DIP SWITCH S9.

HEADDUAL

LIMIT = 3.5A

CONNECTOR BY REMOVING

5VDC TACH SUPPLY

MOTOR AREA)

5J85

585C

(WIRE DRIVE FRONT TOP)

(LOCATED ON BACK

FUTURE

(LIMIT IS SOFTWARE SET)

THE WIRE DRIVE ASSEMBLY)

TACH SIGNAL

531

1J84

(SCHEMATIC G3883)

12J85

582A

COLD INCH

COLD INCH/

LEDS

SIDE OF BOARD)

537

7J84

11J85

581A

GAS PURGE SWITCH

0V TO COMMON WHEN

TACH COM

A-GUN-B

534

4J84

+5VDC

(CONTROL

PUSHBUTTON

(CASE FRONT)

SWITCH CLOSED

L4 TOROID

PERFORMS ALL USER

5J84

535

3

535A

P4

L3 TOROID

P6

INTERFACE, WIRE DRIVE,

S3

BOX TOP)

400F

TRIGGER

400G

A

532

532

1

532C

532E

2J85

AND GAS SOLENOID

6J85

586

4

586A

SIGNAL

GAS PURGE

CONTROL FUNCTIONS.

TRIGGER { C

570D

570D

2

570E

SUPPLY FOR TRIGGER AND DUAL

570F

1J85

+15VDC

MEMORY P.C. BOARD

9J85

579

1

579A

400D

DUAL

D

543

543

3

543A

DUAL PROCEDURE

543A

3J85

400C

(BEHIND CASE FRONT)

(SCHEMATIC: L11897)

SEE DIPSWITCH S1

PROCEDURE { E

570G

L1 TOROID

SETTING CHART

4J88

578

2

578A

S2

579B

S4

LIGHT LED SWITCH

(ON PULL DOWN DOOR FRONT)

PROCEDURE

532A

9

532D

ON 1 23

S1

579C

(USED IN DARK AREAS)

(BEHIND PULL DOWN DOOR FRONT) SET UP

B

570A

8

570C

8J84

518

2 STEP/4 STEP SWITCH

590

(ABOVE WIRE FEED MOTOR TOP)

A = OPEN

PUSH-PULL MOTOR

OFF

45

67

LED

B = CLOSED

0VDC @ 50 IN/MIN

8

(WIRE DRIVE AREA FRONT TOP)

INFRARED TRANSCEIVER

7 PIN

OPEN = 4 STEP: CLOSED = 2 STEP

532A

PUSH-PULL

24VDC @ 700 IN/MIN

J87 NOT USED

518D 6

(WIRELESS COMMUNICATION)

MSP4 P.C. BOARD

CAPACITOR

B

1J88

518C

518B

W

B W

WELD MODE, WIRE SIZE,

GUN

M

3214A

(SCHEMATIC: G4456)

CLEAN ROOM USE

400B

400H(BEHIND CASE

PUSH-PULL GUN WIRE

CONNECTION

A

3218A

P7

ERROR CODES, SEVEN

FEED SPEED CONTROL

5K

1J88

J86 SPI USE

SEGMENTAND ALPHA

FRONT)

+40

L2 TOROID

REQUIRED FOR

518

5J83

-

MOTORS WILL NOT

NUMERIC DISPLAY

10P8610J86

554

(CONTROL BOX TOP)

START OPTIONS LED

P5

4 STEP MODE

1P861J86 2P862J86

3P863J86 4P864J86

5P865J86 6P866J86 7P867J86

8P868J86 9P869J86

WIRE

(LOWER CASE FRONT)

570B

76B

MOTOR-

MOTOR

6J84

+

ACCESS DOOR SIDE)

(BACK OF WIRE DRIVE

PUSHBUTTON

PUSH-PULL

E

8J84

MOTOR

5J83

640A

OPEN, REVERSED,

WELD MODE LED

END OPTIONS LED

GUN TRIGGER

PUSH-PULL GUN

USE

OR DISCONNECTED

B

R1

ARC CONTROL LED

16 DETENT

CAPACITOR CONNECTS

570A

BRAKE SIGNAL

5J88

DIODE BRIDGE

ENCODER

AMPHENOL

(0 VOLT = MOTOR BRAKE

6J85

475 OHMS

SELECT

FROM PIN 10 OF SHIELDED

77B

(DIVIDER PANEL REAR

SELECT PUSHBUTTON

CABLE TO FRAME GROUND.

532B

75B

77A

+

P6

0-5V PUSH-PULL GUN

526

6J810

PANEL - SOLDER

SEE IM MANUAL FOR ERROR CODES

L7

76A

POTENTIOMETER SIGNAL

548

4J810

2J811

595

TO PUSH-PULL

ON BRACKET)

OR WWW.POWERWAVESOFTWARE.COM

3214A

5

3214

3214

3J810

1J811

640

OR SERVICE NAVIGATOR DIAGNOSTIC UTILITIES

TOROID

GUN MOTOR DRIVE

75A

3218A

4

3218

3218

2J810

PROVIDES BRAKING

SHIELDED CABLE

76A

7

76

76

5J810

+40V DC SUPPLY FOR

E D

A C B F

P3

75A

10

75

75

8J810

OF THE PUSH-PULL

SET UP MENU

SET UP MENU FEATURES

PUSH-PULL GUN MOTOR

77A

6

77

77

1J810

GUN MOTOR AND

To access, press the right and left push buttons

P.0 = On/Off enter exit set up mode

P205 = CC test 550A

CONDITIONS THE

(NON-ISOLATED)

L1 TOROID

PCT AND RESISTORS

PUSH-PULL GUN

on the MSP4 panel simultaneously

P1 = WFS English/metric

P206 = CV test 10V to 30 V

6 PIN REMOTE FOOT

SIGNAL FROM THE

PROTECTED ON

DAUGHTER

P2 = Left display amps/wfs

P207 = 1/0 test 25-600

AMPTROL CONNECTION

P.C. BOARD

POTENTIOMETER.

Setup feature numbers may vary between software

P4 = Trigger memory recall

P208 = STT test 170A

(LOWER CASE FRONT)

DAUGHTER BOARD

(SCHEMATIC L12008)

versions. Must read small display to find your

P5 = Trigger procedure change

P209 = 1 curve 0-600A

P89

specific feature you want. These P numbers listed

P6 = Stall factor

P210 = Step resp background

are for reference.

P7 = Push pull gun offset

SEE IM MANUAL

P211 = V curve 0-70V 10-70V

P8 = New TIG solenoid feature

P212 = OCV test

DIP SWITCH S1 SETTING CHART

FOR MORE

P80-89 = Senses from studs on S25629-09

P215 = Touch sense

GENERAL

STEEL

STAINLESS

.

DETAILS

P99 = Show test mode 200.201

P255 = Show weld file

O

.

P100 = View diagnostics

GMAW

STD. CV

5

0.030

0.035

0.045

0.052

0.030

0.035 0.045

N

ION

.

E

F

P102 = Fatal log

GL

T

E

F

CV GMAW

POWER MODE

40

GMAW

CO2

---

10

20

24

GMAW Ar (MIX)

61

31

41

C

D

E

TOG

N

F

D

P103 = View software

U

FCAW

STD. CV

6

GMAW

Ar (MIX)

94

11

21

25

GMAW Ar/He/CO2

63

33

43

F

OF

ON

P104 = Hardware version

PULSE (CRISP)

Ar (MIX)

95

12

22

26

PULSE Ar/CO2

66

36

46

1

SPARE

STICK

SOFT (7018)

1

P105 = Welding software

PULSE (SOFT)

Ar (MIX)

---

14

19

28

PULSE Ar/O2

62

32

42

2

SPARE

SERIAL NUMBER AND

P200 = CC test 25-600

STICK

CRISP (6010)

2

STT (NO TAIL OUT) CO2 Ar/CO2

109

109

125

125

PULSE Ar/He/CO2

---

34

44

CC TIG

TOUCH START

3

STTll

CO2 Ar/CO2

110

110

126

126

STT

Ar/He/CO2 109

109

125

3

SPARE

CODE NUMBER LOCATED

P201 = CV test 10-35

BELOW WIRE FEED

P202 = CC test 10A

GOUGE

---

9

STTll

Ar/He/CO2 110

110

126

SPARE

DRIVE ROLL AREA

P203 = CC test 355A

4

ALUMINUM

METAL CORE

P204 = CC test 455A

0.035

3/64

1/16

0.045

0.052

1/16

5

SPARE

0.035

3/64

1/16

GMAW

Ar

148

71

73

GMAW

Ar

151

75

77

GMAW

Ar/CO2

81

83

85

6

SPARE

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED

4043

PROPRIETARY & CONFIDENTIAL:TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

PULSE

Ar

149

72

74

5356 PULSE

Ar

152

76

78

PULSE

Ar/CO2

82

84

86

7

POLARITY

POS

NEG

THE INFOR MA TION ON THIS

DESIGN INFORMATION

REFERENCE: EQUIPMENT TYPE:

POWER FEED 25M

PAGE

1 OF 1

PULSE ON PULSE Ar

98

99

100

PULSE ON PULSE Ar

101

102

103

LOW SPEED

NORMAL

PRINT ISFOR

REFERENC E

DRAWN BY:

JIMJ/KJ

G4440

SUBJECT:

MACHINESCHEMATIC

DOCUM ENT

DOCUMENT

SOLIDEDGE

EN-170

8

FEED SPEED GEAR

ON LY. OMPC ON ENTS AND

EXTRA TORQUE

SPEED

CIRCUITRY MA Y BE DIFFERENT

ENGINEER:

ENYEDY

SCALE:

MATERIAL

APPROVAL

NUM BER:

REVISION:

PROJECT

CRM38268

G5638

A

FRO M AN ACTUAL MACHINE.

APPROVED:

NO NE

DISPOSITON: NA

DATE:

9/13/2006

NUMBER:

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

POWER FEED® 25M