Lincoln Electric SVM185-A service manual 220

Page 33

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B-15

OPERATION

B-15

 

Steel and Stainless GMAW-P (Pulsed MIg)Display

 

220

1.06

WFS AMPS

VOLTS TRIM

Less

More

Shorter

Longer

Deposition

Deposition

Arc

Arc

MSP4 OPERATION

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WELD MODE

ELECTRODE AND GAS

 

WIRE SIZE

 

0.030

0.035

0.045

0.052

 

 

Steel(Crisp)

Ar(Mix)

95

12

22

201

Steel(Soft)

Ar(Mix)

---

14

19

28

Stainless

Ar/ CO2

66

36

46

---

Stainless

Ar/ CO2

62

32

42

---

Stainless

Ar/He/CO2

---

34

44

---

 

WAVEFORM CONTROL TECHNOLOGY

 

12

STEEL

IR PORT

.035"

SETUP

 

 

 

Pulse Crisp ArMix

WELD MODE

 

START OPTIONS

ARC CONTROL

 

END OPTIONS

SET

START OPTIONS

PREFLOW TIME

 

DESCRIPTION

 

 

 

0 - 10 seconds

 

Adjusts the time that shielding

 

 

gas flows after the trigger is

 

 

pulled and prior to feeding wire.

RUN-IN WFS:

 

 

Off, 50 to150 in/min.

 

Run-i n set s the wir e feed

 

 

speed from the time the trigger

 

 

is pulled until an arc is estab-

 

 

lished.

Start Procedure

 

The Start Procedure controls

 

 

the WFS, Trim a t a specified

 

 

time at t he beg inni ng of the

 

 

weld. During the start time, the

 

 

machine will ramp up or down

 

 

from the Start Procedure to the

 

 

preset Welding Procedure.

 

 

 

 

 

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ARC CONTROL

ARC

 

 

DESCRIPTION

FOCUS

 

 

 

-10.0 (SOFT to

 

 

Arc Focus adjusts the arc from

10.0 (STIFF)

 

 

a wide, soft arc good for out of

 

 

 

position work to a narrow, stiff

 

 

 

arc preferred for faster trav el

 

 

 

speeds. The pulse frequency is

 

 

 

lower with a soft arc and higher

 

 

 

with a stiff arc.

 

 

 

 

 

 

 

 

 

END OPTIONS

EFFECT / RANGE

 

 

 

FUNCTION

 

 

 

 

 

 

 

Postflow Time:

 

 

 

Adjusts the time that shielding

 

0 to 10 seconds

 

 

 

gas flows after the welding out-

 

 

 

 

 

put turns off.

 

Burnback: 0 to .25

 

 

 

Th e burnba ck tim e is the

 

 

 

 

 

Seconds

 

 

 

amount of time that the weld

 

 

 

 

 

output continues after the wire

 

 

 

 

 

stops feeding. It prevents the

 

 

 

 

 

wire from sticking in the puddle

 

 

 

 

 

and prepares the end of the

 

 

 

 

 

wire for the next arc start.

 

Crater Procedure

 

 

 

Crater P rocedure controls the

 

 

 

 

 

WFS and Trim for a specified

 

 

 

 

 

time at the end of the weld

 

 

 

 

 

after the trigger is released.

 

 

 

 

 

Dur ing the Crat er tim e, t he

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

from the Weld Proced ure to

 

 

 

 

 

the Crater Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED® 25M

Image 33
Contents Power Feed 25M Power Feed 25M SafetyFumes and Gases Electric Shock can killIii For ElectricallySûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Power Feed 25M K2536-1 InstallationSafety Precautions High Frequency Protection LocationElectric Shock can Kill Wiring Power Source Wire FeederDigital Control CABLE, K1543-XX FunctionWeld Cable Size Coaxial Weld CableTable A.1 Gmaw Electrode Polarity Shielding GAS ConnectionGtaw Build UP of Shielding GAS MAYOFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Table of Contents Operation Section Operation Safety PrecautionsGeneral Description Definition of Welding TermsDuty Cycle Recommended Power Sources Recommended ProcessesEquipment Limitations 11. ON/OFF switch Connector for a remote controlPin connector Left Display windowStatus LED ON-OFF SwitchTable B.1 Definition7OPERATIONB-7 Technology Power SourcesMaking a Weld with Waveform Smaw Stick Welding8OPERATIONB-8 Process ModeSmaw Stick Welding Display MSP4 OperationNON-SYNERGIC Gmaw and Fcaw WeldingThree non-synergic welding modes are available Non-Synergic Gmaw and Fcaw Welding Display Modes 5 MSP4 OperationFigure B.5 Gmaw MIG Synergic Welding220 26.4 ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingStainless Steel Gmaw Migwelding 220 Aluminum Synergic GMAW-P Pulsed 16OPERATIONB-16Migand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingAluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT WeldingGMAW-STT 109Figure B.16 TailoutGtaw TIG Welding Touch StartTIG OFF Power Feed SET-UP Features Menu10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Parameter Range Units LimitsMSP4 Display Limits may be set forHigh Limit Low LimitParameter Name Item D Escription Internal ControlsLight Switch Cold FEED/GAS Purge SwitchHeater Switch Step Trigger OperationPreflow 34OPERATIONStrike WeldFigure B.20 Figure B.21 UpslopePostflow 37OPERATIONB-37Figure B.23 StartRear Controls DescriptionFlow Meter Operation on Lincnet Power SourcesScfh Liter/MinTable of Contents Accessories Section Factory Installed Equipment AccessoriesWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Cooling KIT InstallationUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerFigure C.1 Python Water Cooled GunsPower Feed 25M Table of Contents Maintenance Section Routine Maintenance MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Physical Description Theory of OperationFigure E.3 GAS Solenoid Controls Power Feed 25MControl BOX User Interface Component is causing the problem. By using the status TroubleshootingComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Power source is functioning Make certain the Power WaveSetting Dip Switches in the Wire Troubleshooting and Repair Fault Code Description Possible Adjustments ArcLink System Error CodesPower Feed 25M Voltage Sense PC Board Test Test DescriptionMaterials Needed Figure F.1 Plug J1 and J2 Locations ProcedureTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Gear BOX Removal and Drive Motor Figure F.4 Gear BOX and Drive Motor Removal and ReplacementTo Remove the Wire Drive Assembly from the Gear BOX Replacement ProceduresTo Remove the Drive Motor from the Gear BOX Retest After Repair SET UPTable of Contents Diagram Section Wiring Diagram Complete Machine Code 11313 G5585 Electrical DiagramsG5638 Schematic Complete Machine Code 11313 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159