Lincoln Electric SVM185-A service manual For Electrically, Iii

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iii

 

 

 

 

 

SAFETY

iii

 

WELDING and CUTTING

CYLINDER may explode

 

SPARKS can

 

 

 

if damaged.

 

 

cause fire or explosion.

7.a. Use only compressed gas

cylinders

 

6.a. Remove fire hazards from the welding area.

containing the correct shielding gas for the

 

 

If this is not possible, cover them to prevent

process used and properly operating

 

 

the welding sparks from starting a fire.

regulators designed for the gas and

 

Remember

that

welding

sparks

and

hot

pressure used. All hoses, fittings, etc. should be suitable for

 

materials from welding can easily go through small cracks

the application and maintained in good condition.

 

 

and openings to adjacent areas. Avoid welding near

 

 

 

hydraulic lines. Have a

fire extinguisher readily available.

7.b. Always keep cylinders in an upright position securely

6.b. Where compressed gases are to be used at the job site,

chained to an undercarriage or fixed support.

 

 

 

 

special precautions should be used to prevent hazardous

7.c. Cylinders should be located:

 

 

situations. Refer to “Safety in Welding and Cutting” (ANSI

• Away from areas where they may be struck or subjected to

 

Standard Z49.1) and the operating information for the

physical damage.

 

 

equipment being used.

 

 

 

 

 

 

6.c. When not welding, make certain no part of the electrode

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

 

 

circuit is touching the work or ground. Accidental contact can

 

 

 

cause overheating and create a fire hazard.

 

 

7.d. Never allow the electrode, electrode holder or any other

6.d. Do not heat, cut or weld tanks, drums or containers until the

electrically “hot” parts to touch a cylinder.

 

 

 

 

proper steps have been taken to insure that such procedures

7.e. Keep your head and face away from the cylinder valve outlet

 

will not cause flammable or toxic vapors from substances

when opening the cylinder valve.

 

 

inside. They can cause an explosion even though they have

 

 

 

been “cleaned”. For information, purchase “Recommended

7.f. Valve protection caps should always be in place and hand

 

Safe Practices for the Preparation for Welding and Cutting of

tight except when the cylinder is in use or connected for

 

Containers and Piping That Have Held Hazardous

use.

 

 

Substances”, AWS F4.1 from the American Welding Society

 

 

 

(see address above).

 

 

 

 

7.g. Read and follow the instructions on compressed gas

6.e. Vent hollow castings or containers before heating, cutting or

cylinders, associated equipment, and CGA publication P-l,

“Precautions for Safe Handling of Compressed Gases in

 

welding. They may explode.

 

 

 

Cylinders,” available from the Compressed Gas Association

6.f.

Sparks and spatter are thrown from the welding arc. Wear oil

1235 Jefferson Davis Highway, Arlington, VA 22202.

 

 

 

free protective garments such as leather gloves, heavy shirt,

FOR ELECTRICALLY

 

cuffless trousers, high shoes and a cap over your hair. Wear

 

ear plugs when welding out of position or in confined places.

 

powered equipment.

 

Always wear safety glasses with side shields when in a

 

welding area.

 

 

 

 

 

 

 

6.g. Connect the work cable to the work as close to the welding

8.a. Turn off input power using the disconnect

switch at the fuse box before working on

 

area as practical. Work cables connected to the building

the equipment.

 

 

framework or other locations away from the welding area

8.b. Install equipment in accordance with the U.S. National

 

increase the possibility of the welding current passing

 

through lifting chains, crane cables or other alternate circuits.

Electrical Code, all local codes and the manufacturer’s

 

This can create fire hazards or overheat lifting chains or

recommendations.

 

 

cables until they fail.

 

 

 

 

 

 

 

 

 

 

 

 

 

8.c. Ground the equipment in accordance with the U.S. National

6.h. Also see item 1.c.

 

 

 

 

Electrical Code and the manufacturer’s recommendations.

6.I.

Read and follow NFPA 51B “ Standard for Fire Prevention

 

 

 

During Welding, Cutting and Other Hot Work”, available from

 

 

 

NFPA, 1 Batterymarch Park,PO box 9101, Quincy, Ma

 

 

 

022690-9101.

 

 

 

 

 

 

 

6.j.

Do not use a welding power source for pipe thawing.

 

 

 

Jan ‘07

POWER FEED® 25M

Image 4
Contents Power Feed 25M Safety Power Feed 25MElectric Shock can kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Power Feed 25M K2536-1Location Safety Precautions High Frequency ProtectionElectric Shock can Kill Power Source Wire Feeder WiringDigital Control CABLE, K1543-XX FunctionCoaxial Weld Cable Weld Cable SizeTable A.1 Electrode Polarity Shielding GAS Connection GmawGtaw Build UP of Shielding GAS MAYChanging the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Table of Contents Operation Section Safety Precautions OperationDefinition of Welding Terms General DescriptionDuty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations Connector for a remote control 11. ON/OFF switchPin connector Left Display windowON-OFF Switch Status LEDTable B.1 DefinitionTechnology Power Sources 7OPERATIONB-7Making a Weld with Waveform Smaw Stick WeldingProcess Mode 8OPERATIONB-8Smaw Stick Welding Display MSP4 OperationWelding NON-SYNERGIC Gmaw and FcawThree non-synergic welding modes are available MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Modes 5Gmaw MIG Synergic Welding Figure B.5220 26.4 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlStainless Steel Gmaw Migwelding 220 16OPERATIONB-16 Aluminum Synergic GMAW-P PulsedMigand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display GMAW-STT Welding Figure B.15109 GMAW-STTTailout Figure B.16Touch Start Gtaw TIG WeldingTIG OFF SET-UP Features Menu Power Feed10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Limits Parameter Range UnitsMSP4 Display Limits may be set forLow Limit High LimitParameter Name Internal Controls Item D EscriptionCold FEED/GAS Purge Switch Light SwitchHeater Switch Step Trigger Operation34OPERATION PreflowStrike WeldFigure B.20 Upslope Figure B.2137OPERATIONB-37 PostflowStart Figure B.23Description Rear ControlsOperation on Lincnet Power Sources Flow MeterScfh Liter/MinTable of Contents Accessories Section Accessories Factory Installed EquipmentWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Installation Cooling KITUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerPython Water Cooled Guns Figure C.1Power Feed 25M Table of Contents Maintenance Section Maintenance Routine MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General Physical DescriptionPower Feed 25M Figure E.3 GAS Solenoid ControlsControl BOX User Interface Troubleshooting Component is causing the problem. By using the statusComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Make certain the Power Wave Power source is functioningSetting Dip Switches in the Wire Troubleshooting and Repair ArcLink System Error Codes Fault Code Description Possible AdjustmentsPower Feed 25M Test Description Voltage Sense PC Board TestMaterials Needed Procedure Figure F.1 Plug J1 and J2 LocationsTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Figure F.4 Gear BOX and Drive Motor Removal and Replacement Gear BOX Removal and Drive MotorReplacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor from the Gear BOX SET UP Retest After RepairTable of Contents Diagram Section Electrical Diagrams Wiring Diagram Complete Machine Code 11313 G5585Schematic Complete Machine Code 11313 G5638 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159