Lincoln Electric SVM185-A service manual GMAW-STT Welding, Figure B.15

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TOC

B-20

OPERATION

B-20

GMAW-STT™ WELDING

 

FIGURE B.15

 

 

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Surface Tension Transfer, or STT™ welding, is a break-through process offered exclusively by the Lincoln Electric Company. STT™ is a low heat, low spatter process created with Waveform Control Technology™. STT™ is the process of choice for open root welding, welding on thin materials or welding on parts with poor fit-up. Low spatter, even when using 100% CO2 shielding gas, results in cost savings in gas and part clean-up.

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Several sets of STT™ weld modes are available.

Modes 110 and 126 provide individual control of peak current, background current and tail-out, and are most often used in robotic applications.

Modes 123 and 124 include Hot Start and give total control of the arc.

Synergic STT™ modes keep the arc characteristics the same when the wire feed speed is changed.

Note: STT™ is available only with specially equipped Power Wave power sources, like the POWER FEED® 25M/STT.

For best results:

Attach the work sense lead as close as possible to the welding arc.

Use only solid steel or silicon bronze electrodes.

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1

K2203-1

Power Wave® 455M/STT

 

 

K2230-1

POWER FEED® 10M, Bench Model

 

 

K2234-1

POWER FEED® 10M Dual, Bench Model

 

 

2

K2536-1

POWER FEED® 25M

 

 

 

 

KP1695-xx,

Drive Roll Kit, 2 Roll Feeder

 

 

 

 

KP1507-xx

Drive Roll Kit, 4 Roll Feeder

 

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K1543-xx

Digital Control Cable

 

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K1796-xx, K2593-xx

Coaxial Weld Power Cable, Lug to Lug

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K910-xx

Ground Clamp

 

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K940-xx

Sense Lead Kit

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See Magnum

MIG Gun

 

 

 

 

 

Literature

 

 

 

 

 

 

 

 

 

Deluxe Regulator for Mixed

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K586-1

Shielding Gases

 

 

 

Shielding Gas Hose

 

 

POWER FEED® 25M

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Contents Power Feed 25M Safety Power Feed 25MElectric Shock can kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Power Feed 25M K2536-1Electric Shock can Kill Safety Precautions High Frequency ProtectionLocation Digital Control CABLE, K1543-XX Power Source Wire FeederWiring FunctionTable A.1 Weld Cable SizeCoaxial Weld Cable Gtaw Electrode Polarity Shielding GAS ConnectionGmaw Build UP of Shielding GAS MAYChanging the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Table of Contents Operation Section Safety Precautions OperationDuty Cycle General DescriptionDefinition of Welding Terms Equipment Limitations Recommended Power SourcesRecommended Processes Pin connector Connector for a remote control11. ON/OFF switch Left Display windowTable B.1 ON-OFF SwitchStatus LED DefinitionMaking a Weld with Waveform Technology Power Sources7OPERATIONB-7 Smaw Stick WeldingSmaw Stick Welding Display Process Mode8OPERATIONB-8 MSP4 OperationThree non-synergic welding modes are available NON-SYNERGIC Gmaw and FcawWelding MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Modes 5Gmaw MIG Synergic Welding Figure B.5220 26.4 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlStainless Steel Gmaw Migwelding 220 Migand GMAW-PP Pulse on Pulse 16OPERATIONB-16Aluminum Synergic GMAW-P Pulsed Pulse-on-Pulse WeldingAluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display GMAW-STT Welding Figure B.15109 GMAW-STTTailout Figure B.16TIG Gtaw TIG WeldingTouch Start OFF 10M All Models SET-UP Features MenuPower Feed Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion MSP4 Display LimitsParameter Range Units Limits may be set forParameter Name High LimitLow Limit Internal Controls Item D EscriptionHeater Switch Cold FEED/GAS Purge SwitchLight Switch Step Trigger OperationStrike 34OPERATIONPreflow WeldFigure B.20 Upslope Figure B.2137OPERATIONB-37 PostflowStart Figure B.23Description Rear ControlsScfh Operation on Lincnet Power SourcesFlow Meter Liter/MinTable of Contents Accessories Section Wire Type Electrode Size KP KIT AccessoriesFactory Installed Equipment Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Use a 5/16 nut driver to remove the screws holding InstallationCooling KIT Water cooling cover on the case front of the innerPython Water Cooled Guns Figure C.1Power Feed 25M Table of Contents Maintenance Section Periodic Maintenance MaintenanceRoutine Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General Physical DescriptionPower Feed 25M Figure E.3 GAS Solenoid ControlsControl BOX User Interface Component Status Lights TroubleshootingComponent is causing the problem. By using the status Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Make certain the Power Wave Power source is functioningSetting Dip Switches in the Wire Troubleshooting and Repair ArcLink System Error Codes Fault Code Description Possible AdjustmentsPower Feed 25M Materials Needed Voltage Sense PC Board TestTest Description Procedure Figure F.1 Plug J1 and J2 LocationsTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Figure F.4 Gear BOX and Drive Motor Removal and Replacement Gear BOX Removal and Drive MotorTo Remove the Drive Motor from the Gear BOX To Remove the Wire Drive Assembly from the Gear BOXReplacement Procedures SET UP Retest After RepairTable of Contents Diagram Section Electrical Diagrams Wiring Diagram Complete Machine Code 11313 G5585Schematic Complete Machine Code 11313 G5638 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159