Lincoln Electric SVM185-A Electrical Diagrams, Wiring Diagram Complete Machine Code 11313 G5585

Page 98

TOC

TOC

G-2

ELECTRICAL DIAGRAMS

G-2

WIRING DIAGRAM - COMPLETE MACHINE - CODE 11313 (G5585)

 

 

DISPLAY

P.C.BOARD

MSP4

P.C.BOARD

MEMORY P.C.BOARD

ON

OFF

CURRENT P1 /WFS

ENCODER

 

 

 

 

 

590

 

1

 

 

 

 

 

 

2

 

 

475

R1

LIGHT

 

3

 

 

 

4

 

 

 

 

LED

 

 

 

 

 

 

 

5

 

 

 

 

 

 

6

 

 

 

 

 

 

7

 

 

 

 

N.D.

 

8

FLEX

FLEX

B

 

9

 

 

10

 

 

 

 

2STEP/

 

 

 

 

 

 

 

 

 

 

4STEP

 

1

ADAPTER

 

 

 

2

 

 

 

 

 

 

3

 

 

 

 

 

 

4

 

 

 

 

 

 

5

 

 

 

 

 

 

6

 

 

 

 

 

 

7

 

 

 

 

 

 

8

L7

 

B

W

B

9

 

 

 

 

 

 

 

 

 

10

 

FLEX

 

 

 

 

 

 

 

 

 

 

 

N.C.

 

N.C.

 

 

 

 

 

LIGHTLEDS

1

 

 

SHIELDED

 

 

 

 

2

 

 

 

 

 

 

CABLE

 

 

3

 

 

 

 

.15uF

 

 

 

 

4

 

 

(FRONT

 

5

 

 

 

 

 

400H

 

PANEL)

 

6

 

 

7

 

 

 

 

 

 

8

 

 

400G

 

400F

9

 

 

 

 

 

 

10

 

 

 

 

 

 

 

RED /GREEN

W

B

 

 

STATUS LED

 

 

 

3

587

 

N.C.

 

 

 

 

 

 

 

 

2

585A

 

 

 

 

 

1

580

 

 

 

 

 

 

 

 

 

 

585

 

 

 

 

 

 

VOLTAGE

3 581

 

 

 

/TRIM

P2

2

585B

 

 

 

ENCODER

1

582

 

 

 

 

 

 

 

 

 

 

 

 

S4

N.D.

S5

 

 

BRIDGE

AC

 

+

 

 

 

 

 

 

 

 

640A

 

590

HEATER

 

530A

RECTIFIER

-

 

AC

 

 

 

 

 

 

 

640

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

554

579C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400E

400E

 

540E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400D

N.D.

 

S3

 

 

 

 

 

 

S2

 

 

 

 

P7

 

 

579C

COLD NCHI /

579B

 

 

 

 

 

 

 

 

 

 

 

579B

579A

 

579A

 

1

579

 

GAS PURGE

 

 

 

 

 

 

 

 

578A

 

2

578

 

578A

 

 

586A

 

 

 

400D

 

 

535A

 

3

535

 

 

 

535A

 

586A

 

4

586

 

400C

400C

 

 

 

 

5

 

 

400B

 

 

 

 

518B

 

6

518D

 

 

 

 

 

 

530A

 

7

530

540C

518B

 

 

 

 

540E

 

8

540D

 

 

 

 

(CONTROL

 

9

 

 

W

 

 

400B

 

10

 

540B

 

 

 

BOX, TOP)

 

 

 

 

FEED

 

 

 

 

 

 

 

 

 

PLATE

 

 

 

P9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TACH

 

400F

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

L4

 

 

MOTOR /

R

 

R

531

 

 

 

 

3

 

 

 

 

GEARBOX

U

 

U

4

537

 

 

 

 

 

B

 

B

5

534

 

L5

 

 

 

 

 

B

6

 

 

 

 

 

 

 

7

551

 

 

 

 

W B

 

 

W

8

550

 

 

 

 

 

 

 

 

 

SHIELDED CABLE

 

P8

W

1

1W

B

2

1B

587

3

587A

580

4

580A

585

5

585C

581

6

581A

582

7

582A

 

8

 

570E

 

 

570C

570F

570F

 

 

532E

 

 

543A

585C

586

587A

548

579

580A

581A

582A

513

514

1W

1B

 

1

 

1

 

2

 

 

3

 

2

 

4

 

3

 

5

P89

4

 

6

5

 

P86

 

7

6

 

8

 

7

 

9

 

8

 

10

 

9

77

1

 

10

 

 

3218

2

 

 

3214

3

 

 

548

4

J810

 

76

5

 

 

 

526

6

 

 

75

7

SPOOL GUN

8

DAUGHTER

 

 

PC BOARD

640

1

J811

 

595

2

 

 

 

 

 

 

534

526

 

551

553

640A

 

 

542A 540C

 

 

531

535

537

550

552

554

 

541A 500D

 

 

 

 

 

518

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

1 2 3 4 5 6 7 8

 

1 2 3 4 5 6

1 2 3 4

 

1 2 3 4

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

J82

 

 

 

6

 

J84

 

 

 

 

 

J83

 

 

 

J81

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

J85

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

ON

 

 

 

 

 

 

 

 

 

12

 

 

 

1 23

 

 

 

 

 

 

 

13

 

1

 

OFF

 

4567

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

15

 

2

 

 

 

 

 

 

8

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

1

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

J87

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

J86

 

12

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

J88

 

 

14

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

CONTROLP.C.BOARD

 

 

9

 

 

 

 

 

 

10

 

 

16

 

 

 

 

 

 

 

 

 

1 2 3 4 5 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

518C

578

 

 

 

 

 

 

 

 

 

 

 

 

 

 

595

518D

518

518C

552

GAS

SOLENOID

553

Return to Section TOC

Return to Master TOC

S1

 

540B

 

 

 

 

 

POW ER

540A

P4

 

 

 

 

 

 

 

 

 

 

 

 

TRIGGER NPUTI

A

532

L3

532

 

 

 

B

570D

 

570D

 

 

 

DUAL

C

 

 

 

 

 

 

D

543

 

543

 

 

 

PROCEDURE NPUTI

E

570G

 

 

 

 

L1

 

TRIGGER

 

 

 

 

 

CONNECTOR

 

 

 

 

 

A

 

L2

 

 

 

 

 

3218A

 

 

 

 

 

 

B

3214A

 

 

 

 

 

 

C

77B

 

 

 

 

532B

75B

D

76B

 

 

P6

 

 

 

 

 

77B

570B

76B

 

 

532

1

532C

 

 

 

570B

 

 

 

E

 

570D

 

570E

40

R2

520HEATER

40

R3

530

(CONTROL BOX, BOTTOM) 400

500D

500A

VOLTAGE SENSE

SELECTP.C.BOARD

513 1

400 2

67B 3

514 4 J1

5

500C 6

1

67A 2 J2

P11

DIP SWITCH S1 SETTING CHART

.

 

 

 

 

O

 

 

 

 

N

ION

.

 

.

E

 

 

T

F

 

F

GL

C

E

 

D

 

DE

 

U

F

 

TOG

N

 

 

 

F

OF

ON

 

 

 

 

1SPARE

2SPARE

3SPARE

4SPARE

5SPARE

6SPARE

7

POLARITY

POS

NEG

8

FEED SPEED GEAR

EXTRA

NORMAL

TORQUE

SPEED

 

 

 

P10

 

 

N.C. PIN NEAREST THE FLATEDGE OF LED LENS (ANODE) ALIGNS WITH WHITE LEAD OF LED SOCKET.

N.D. OGGLET SWITCHES SHOWN FROM REAR CONNECTION SIDE OF SWITCH.

GENERAL INFORMATION

ELECTRICAL SYMBOLS PER E1537.

LEAD COLOR CODING

B - BLACK

R - RED

U - BLUE

W - WHITE

TOC

TOC

 

532A

75A

 

 

 

2

 

 

 

 

543

3

543A

77A

570A

76A

 

532B

F

3218A

4

3218

 

 

 

 

 

 

 

75B

3214A

5

3214

A

D E

C B F

G

77A

6

77

FOOTAMPTROL

 

 

76A

7

76

PUSH-PULL

570A

8

570C

 

P3

 

532A

9

532D

 

 

P5

 

75A

10

75

 

 

 

 

 

 

 

 

 

 

 

532E

67B

INPUTELECTRODE

CABLE CONNECTION

541A

1

541

 

542A

2

542

 

67A

3

67

L6

540A

4

540

 

500A

5

500

 

500C

6

500B

 

 

7

 

 

 

8

 

 

 

541

 

 

 

A

 

 

 

 

 

 

 

542

 

 

 

 

B

ARCLINC

 

 

 

 

 

 

67

 

 

 

C

RECEPTACLE

 

 

 

 

 

 

540

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

500

 

 

 

 

E

 

 

 

 

 

 

 

 

 

500B

 

 

 

 

 

 

 

 

 

 

CAVITY NUMBERING SEQUENCE

(VIEWED FROM COMPONENT SIDE OF P.C. BOARD)

 

1

1

2

1

3

J2, J811

 

J6, J81, J82

 

J1, J83,J88

 

 

2

3

4

4

6

1

4

1

5

1

8

J84, J810

 

J86

 

J85

 

5

8

6

10

9

16

Return to Section

Return to Master

A

R

CLEVELAND, OHIO U.S.A.

G5585

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

POWER FEED® 25M

Page 97 Page 99
Image 98
Page 97 Page 99
Contents Power Feed 25M Safety Power Feed 25MElectric Shock can kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Power Feed 25M K2536-1Electric Shock can Kill Safety Precautions High Frequency ProtectionLocation Digital Control CABLE, K1543-XX Power Source Wire FeederWiring FunctionTable A.1 Weld Cable SizeCoaxial Weld Cable Gtaw Electrode Polarity Shielding GAS ConnectionGmaw Build UP of Shielding GAS MAYChanging the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Table of Contents Operation Section Safety Precautions OperationDuty Cycle General DescriptionDefinition of Welding Terms Equipment Limitations Recommended Power SourcesRecommended Processes Pin connector Connector for a remote control11. ON/OFF switch Left Display windowTable B.1 ON-OFF SwitchStatus LED DefinitionMaking a Weld with Waveform Technology Power Sources7OPERATIONB-7 Smaw Stick WeldingSmaw Stick Welding Display Process Mode8OPERATIONB-8 MSP4 OperationThree non-synergic welding modes are available NON-SYNERGIC Gmaw and FcawWelding MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Modes 5Gmaw MIG Synergic Welding Figure B.5220 26.4 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlStainless Steel Gmaw Migwelding 220 Migand GMAW-PP Pulse on Pulse 16OPERATIONB-16Aluminum Synergic GMAW-P Pulsed Pulse-on-Pulse WeldingAluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display GMAW-STT Welding Figure B.15109 GMAW-STTTailout Figure B.16TIG Gtaw TIG WeldingTouch Start OFF 10M All Models SET-UP Features MenuPower Feed Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion MSP4 Display LimitsParameter Range Units Limits may be set forParameter Name High LimitLow Limit Internal Controls Item D EscriptionHeater Switch Cold FEED/GAS Purge SwitchLight Switch Step Trigger OperationStrike 34OPERATIONPreflow WeldFigure B.20 Upslope Figure B.2137OPERATIONB-37 PostflowStart Figure B.23Description Rear ControlsScfh Operation on Lincnet Power SourcesFlow Meter Liter/MinTable of Contents Accessories Section Wire Type Electrode Size KP KIT AccessoriesFactory Installed Equipment Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Use a 5/16 nut driver to remove the screws holding InstallationCooling KIT Water cooling cover on the case front of the innerPython Water Cooled Guns Figure C.1Power Feed 25M Table of Contents Maintenance Section Periodic Maintenance MaintenanceRoutine Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General Physical DescriptionPower Feed 25M Figure E.3 GAS Solenoid ControlsControl BOX User Interface Component Status Lights TroubleshootingComponent is causing the problem. By using the status Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Make certain the Power Wave Power source is functioningSetting Dip Switches in the Wire Troubleshooting and Repair ArcLink System Error Codes Fault Code Description Possible AdjustmentsPower Feed 25M Materials Needed Voltage Sense PC Board TestTest Description Procedure Figure F.1 Plug J1 and J2 LocationsTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Figure F.4 Gear BOX and Drive Motor Removal and Replacement Gear BOX Removal and Drive MotorTo Remove the Drive Motor from the Gear BOX To Remove the Wire Drive Assembly from the Gear BOXReplacement Procedures SET UP Retest After RepairTable of Contents Diagram Section Electrical Diagrams Wiring Diagram Complete Machine Code 11313 G5585Schematic Complete Machine Code 11313 G5638 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159
Top Page Image Contents