Lincoln Electric SVM185-A service manual K2593-xx #1 Co-Axial Power Cable

Page 61

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C-3

 

 

ACCESSORIES

C-3

 

 

 

 

 

 

Includes: 1 "T" adapter for

 

 

K2429-1

 

 

ArcLink "T" Cable Adapter

 

connecting two wire feeders to

 

 

 

 

 

 

 

one power source.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: 1 remote output con-

 

 

 

 

 

Remote Output Control

 

trol pendant with a 25’ cable.

 

 

K857

 

 

 

 

Used most often with SMAW

 

 

 

 

 

 

 

welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: 1 remote output con-

 

 

K857-1

 

 

Remote Output Control

 

trol pendant with a 100’ cable.

 

 

 

 

 

 

 

Used most often with SMAW

 

 

 

 

 

 

 

welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: a complete alu-

 

 

K2596-1

 

 

Aluminum Case

 

minum case. Decals, skids,

 

 

 

 

 

 

 

insulation and latches are all

 

 

 

 

 

 

 

preassembled.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: a complete engineered

 

 

K2596-2

 

 

Plastic Case

 

plastic case. Decals and latches

 

 

 

 

 

 

 

are all preassembled.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: AWG #1 Coaxial weld

 

 

 

 

 

 

 

cable of length "xx". Ends of the

 

 

K2593-xx

 

 

#1 Co-Axial Power Cable

 

weld cable have lug connections.

 

 

 

 

 

 

 

Use for Pulse or STT™ welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: 1/0 Coaxial weld

 

 

 

 

 

 

 

cable of length "xx". Ends of

 

 

K1796-xx

 

 

Co-Axial Power Cable

 

the weld cable have lug con-

 

 

 

 

 

 

 

nections. Use for Pulse or

 

 

 

 

 

 

 

STT™ welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: 1/0 Coaxial weld

 

 

 

 

 

 

 

cable of length "xx". Ends of

 

 

K1803-1

 

 

Work and Feeder Cables Package

 

the weld cable have lug con-

 

 

 

 

 

 

 

nections. Use for Pulse or

 

 

 

 

 

 

 

STT™ welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Includes: Twist-Mate to Lug

 

 

 

 

 

 

 

2/0 cable 14' (1.2m) long with

 

 

K1840-xx

 

 

Weld Power Cable, Twist-Mate to

 

Ground Clamp, and Twist-

 

 

 

 

 

Lug

 

Mate to Lug 2/0 Cable 9'

 

 

 

 

 

 

 

(2.7m) long.

 

 

 

 

 

 

 

 

 

 

K1842-xx

 

 

Weld Power Cable, Lug to Lug

 

Includes: Twist-Mate to Lug,

 

 

 

 

 

 

 

1/0 cable of length "xx".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED® 25M

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Contents Power Feed 25M Power Feed 25M SafetyFumes and Gases Electric Shock can killIii For ElectricallySûreté Pour Soudage a L’Arc Précautions DE SûretéElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Technical Specifications Power Feed 25M K2536-1 InstallationLocation Safety Precautions High Frequency ProtectionElectric Shock can Kill Wiring Power Source Wire FeederDigital Control CABLE, K1543-XX FunctionCoaxial Weld Cable Weld Cable SizeTable A.1 Gmaw Electrode Polarity Shielding GAS ConnectionGtaw Build UP of Shielding GAS MAYOFF Changing the Drive Motor Gear RatioProcedure to Install Drive Rolls and Wire Guides Wire Drive ConfigurationLoading Spools of Wire Remote Sense Lead SpecificationsTypical System Configurations Table of Contents Operation Section Operation Safety PrecautionsDefinition of Welding Terms General DescriptionDuty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations 11. ON/OFF switch Connector for a remote controlPin connector Left Display windowStatus LED ON-OFF SwitchTable B.1 Definition7OPERATIONB-7 Technology Power SourcesMaking a Weld with Waveform Smaw Stick Welding8OPERATIONB-8 Process ModeSmaw Stick Welding Display MSP4 OperationWelding NON-SYNERGIC Gmaw and FcawThree non-synergic welding modes are available Non-Synergic Gmaw and Fcaw Welding Display Modes 5 MSP4 OperationFigure B.5 Gmaw MIG Synergic Welding220 26.4 ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingStainless Steel Gmaw Migwelding 220 Aluminum Synergic GMAW-P Pulsed 16OPERATIONB-16Migand GMAW-PP Pulse on Pulse Pulse-on-Pulse WeldingAluminum Pulse Welding Aluminum GMAW-P and GMAW-PPFigure B.14 Aluminum GMAW-P and GMAW-PP WeldingAluminum Pulse and Pulse-On-Pulse Synergic Weld Display Figure B.15 GMAW-STT WeldingGMAW-STT 109Figure B.16 TailoutTouch Start Gtaw TIG WeldingTIG OFF Power Feed SET-UP Features Menu10M All Models Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion Parameter Range Units LimitsMSP4 Display Limits may be set forLow Limit High LimitParameter Name Item D Escription Internal ControlsLight Switch Cold FEED/GAS Purge SwitchHeater Switch Step Trigger OperationPreflow 34OPERATIONStrike WeldFigure B.20 Figure B.21 UpslopePostflow 37OPERATIONB-37Figure B.23 StartRear Controls DescriptionFlow Meter Operation on Lincnet Power SourcesScfh Liter/MinTable of Contents Accessories Section Factory Installed Equipment AccessoriesWire Type Electrode Size KP KIT Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Cooling KIT InstallationUse a 5/16 nut driver to remove the screws holding Water cooling cover on the case front of the innerFigure C.1 Python Water Cooled GunsPower Feed 25M Table of Contents Maintenance Section Routine Maintenance MaintenancePeriodic Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Physical Description Theory of OperationFigure E.3 GAS Solenoid Controls Power Feed 25MControl BOX User Interface Component is causing the problem. By using the status TroubleshootingComponent Status Lights Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Power source is functioning Make certain the Power WaveSetting Dip Switches in the Wire Troubleshooting and Repair Fault Code Description Possible Adjustments ArcLink System Error CodesPower Feed 25M Test Description Voltage Sense PC Board TestMaterials Needed Figure F.1 Plug J1 and J2 Locations ProcedureTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Gear BOX Removal and Drive Motor Figure F.4 Gear BOX and Drive Motor Removal and ReplacementReplacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor from the Gear BOX Retest After Repair SET UPTable of Contents Diagram Section Wiring Diagram Complete Machine Code 11313 G5585 Electrical DiagramsG5638 Schematic Complete Machine Code 11313 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159
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