Lincoln Electric SVM185-A service manual Electromagnetic Compatibility EMC

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SAFETY

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Electromagnetic Compatibility (EMC)

Conformance

Products displaying the CE mark are in conformity with European Community Council Directive of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national standard that implements a harmonized standard: EN 60974-10Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with other Lincoln Electric equipment. It is designed for industrial and professional use.

Introduction

All electrical equipment generates small amounts of electromagnetic emission. Electrical emission may be transmitted through power lines or radiated through space, similar to a radio transmitter. When emissions are received by other equipment, electrical interference may result. Electrical emissions may affect many kinds of electrical equipment; other nearby welding equipment, radio and TV reception, numerical controlled machines, telephone systems, computers, etc. Be aware that interference may result and extra precautions may be required when a welding power source is used in a domestic establishment.

Installation and Use

The user is responsible for installing and using the welding equipment according to the manufacturer’s instructions. If electromagnetic disturbances are detected then it shall be the responsibility of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer. In some cases this remedial action may be as simple as earthing (grounding) the welding circuit, see Note. In other cases it could involve construction of an electromagnetic screen enclosing the power source and the work com- plete with associated input filters. In all cases electromagnetic disturbances must be reduced to the point where they are no longer troublesome.

Note: The welding circuit may or may not be earthed for safety reasons according to national codes. Changing the earthing arrangements should only be authorized by a person who is competent to access whether the changes will increase the risk of injury, e.g., by allowing parallel welding current return paths which may damage the earth circuits of other equip- ment.

Assessment of Area

Before installing welding equipment the user shall make an assessment of potential electromagnetic prob- lems in the surrounding area. The following shall be taken into account:

a)other supply cables, control cables, signaling and telephone cables; above, below and adjacent to the welding equipment;

b)radio and television transmitters and receivers;

c)computer and other control equipment;

d)safety critical equipment, e.g., guarding of industrial equipment;

e)the health of the people around, e.g., the use of pacemakers and hearing aids;

f)equipment used for calibration or measurement

g)the immunity of other equipment in the environment. The user shall ensure that other equipment being used in the environment is compatible. This may require additional protection measures;

h)the time of day that welding or other activities are to be carried out.

L10093 3-1-96H

POWER FEED® 25M

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Contents Power Feed 25M Safety Power Feed 25MElectric Shock can kill Fumes and GasesFor Electrically IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcElectromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Power Feed 25M K2536-1Safety Precautions High Frequency Protection LocationElectric Shock can Kill Digital Control CABLE, K1543-XX Power Source Wire FeederWiring FunctionWeld Cable Size Coaxial Weld CableTable A.1 Gtaw Electrode Polarity Shielding GAS ConnectionGmaw Build UP of Shielding GAS MAYChanging the Drive Motor Gear Ratio OFFWire Drive Configuration Procedure to Install Drive Rolls and Wire GuidesRemote Sense Lead Specifications Loading Spools of WireTypical System Configurations Table of Contents Operation Section Safety Precautions OperationGeneral Description Definition of Welding TermsDuty Cycle Recommended Power Sources Recommended ProcessesEquipment Limitations Pin connector Connector for a remote control11. ON/OFF switch Left Display windowTable B.1 ON-OFF SwitchStatus LED DefinitionMaking a Weld with Waveform Technology Power Sources7OPERATIONB-7 Smaw Stick WeldingSmaw Stick Welding Display Process Mode8OPERATIONB-8 MSP4 OperationNON-SYNERGIC Gmaw and Fcaw WeldingThree non-synergic welding modes are available MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Modes 5Gmaw MIG Synergic Welding Figure B.5220 26.4 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlStainless Steel Gmaw Migwelding 220 Migand GMAW-PP Pulse on Pulse 16OPERATIONB-16Aluminum Synergic GMAW-P Pulsed Pulse-on-Pulse WeldingAluminum GMAW-P and GMAW-PP Aluminum Pulse WeldingAluminum GMAW-P and GMAW-PP Welding Figure B.14Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display GMAW-STT Welding Figure B.15109 GMAW-STTTailout Figure B.16Gtaw TIG Welding Touch StartTIG OFF 10M All Models SET-UP Features MenuPower Feed Feed 10AQuick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion MSP4 Display LimitsParameter Range Units Limits may be set forHigh Limit Low LimitParameter Name Internal Controls Item D EscriptionHeater Switch Cold FEED/GAS Purge SwitchLight Switch Step Trigger OperationStrike 34OPERATIONPreflow WeldFigure B.20 Upslope Figure B.2137OPERATIONB-37 PostflowStart Figure B.23Description Rear ControlsScfh Operation on Lincnet Power SourcesFlow Meter Liter/MinTable of Contents Accessories Section Wire Type Electrode Size KP KIT AccessoriesFactory Installed Equipment Drive Roll Kits UsedK2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Use a 5/16 nut driver to remove the screws holding InstallationCooling KIT Water cooling cover on the case front of the innerPython Water Cooled Guns Figure C.1Power Feed 25M Table of Contents Maintenance Section Periodic Maintenance MaintenanceRoutine Maintenance Calibration Specification1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General Physical DescriptionPower Feed 25M Figure E.3 GAS Solenoid ControlsControl BOX User Interface Component Status Lights TroubleshootingComponent is causing the problem. By using the status Status Light StatesStatus Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideTroubleshooting and Repair PC Board Troubleshooting ProceduresSee Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Make certain the Power Wave Power source is functioningSetting Dip Switches in the Wire Troubleshooting and Repair ArcLink System Error Codes Fault Code Description Possible AdjustmentsPower Feed 25M Voltage Sense PC Board Test Test DescriptionMaterials Needed Procedure Figure F.1 Plug J1 and J2 LocationsTach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Figure F.4 Gear BOX and Drive Motor Removal and Replacement Gear BOX Removal and Drive MotorTo Remove the Wire Drive Assembly from the Gear BOX Replacement ProceduresTo Remove the Drive Motor from the Gear BOX SET UP Retest After RepairTable of Contents Diagram Section Electrical Diagrams Wiring Diagram Complete Machine Code 11313 G5585Schematic Complete Machine Code 11313 G5638 G5638Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159