Lincoln Electric 11124, 11226 manual Recommended Equipment

Page 15

 

A-5

 

 

INSTALLATION

 

 

 

A-5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED EQUIPMENT

 

 

 

 

 

 

 

 

 

 

 

 

 

System

Part No.

Description

Single Arc 4

Tandem Arc 4

Triple Arc 3,4

 

Identifier

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Source

K2344-1

 

 

 

 

 

 

 

-or-

Power Wave AC/DC 1000 Power Source

1 1

2 1

3 1

 

 

 

 

K2344-2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Power Cables

 

 

 

 

 

 

 

 

 

Power Source to contact Nozzle,

 

 

 

 

 

 

Weld Cables

K2163-xx

and Power Source to Work

 

Refer to "Output Cable Guidelines"

 

-or-

 

 

 

 

 

for recommended size and quantity

 

 

 

K1842-xx

K2163 Series cables sold in pairs.

 

 

 

 

 

 

 

 

 

 

 

 

 

K1842 Series cables sold individually.

 

 

 

 

 

 

 

 

 

See Price Book for details and bulk cable

 

 

 

 

 

 

 

 

 

availability.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Feed 10S Head for 3/32 to 7/32 in. solid

 

 

 

 

 

 

 

 

 

wire (includes hopper, wire straightener, cross

 

 

 

 

 

 

 

 

 

seam adjuster, head mounting hardware, and 2 -

 

 

 

 

 

 

Head

K2370-1

5ft 4/0 weld cables).

 

 

 

 

 

 

-or-

Power Feed 10S Head for 3/32 to 7/32 in. solid

1 2

2 2

3 2

 

 

 

 

K2312-1

 

 

 

 

 

 

 

 

 

wire (fixture builder's head, with wire straightener -

 

 

 

 

 

 

 

 

 

insulators not included).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Torch

K231-xxx

Submerged Arc Contact Nozzle Assembly

1

2

3

 

 

 

 

 

 

 

 

 

 

 

Power Source to

 

 

 

 

2 2

3 2

 

 

Head

K1785-xx

Feeder Control Cable (14 pin).

1 2

 

 

Control Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

User Interface

K2362-1

Power Feed 10A Controller

1 2,4

2 2,4

---

 

 

 

 

 

ArcLink Control Cables (5 pin).

 

 

 

 

 

 

 

 

 

Single Arc:

 

 

 

 

 

 

 

 

 

(1) PF-10A Controller to the power source

 

 

 

 

 

 

ArcLink Digital

 

Tandem Arc:

 

 

 

 

 

 

 

(1) Lead Arc to System Interface

1

3

1

 

 

Communication

K1543-xx 5

(2)System Interface to Lead Arc PF-10A

 

 

 

 

 

 

 

 

Cable

 

Controller

 

 

 

 

 

 

 

 

 

(3) Trail Arc to Trail Arc PF-10A Controller

 

 

 

 

 

 

 

 

 

Triple Arc:

 

 

 

 

 

 

 

 

 

(1) Lead Arc to System Interface

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLC (w/ User

Customer

Programmable Logic Controller

---

---

1 4

 

 

Interface)

Supplied

(DeviceNet compatible)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DeviceNet Cables, Tees, and Terminators (5 pin)

 

 

 

Cables, Tees,

 

 

 

 

 

 

 

and

 

 

 

 

sealed "mini style") form a trunk style network con-

 

 

 

DeviceNet Cables

Automation

necting PLC to each power source and the System

---

---

Terminators

Interface.

as required

 

and Accessories

Department or

 

 

 

 

 

 

 

 

 

per Triple Arc

 

 

 

Customer

For additional information refer to the "DeviceNet

 

 

 

 

 

 

 

 

 

Connection

 

 

 

Supplied

Cable Planning and Installation Manual" (Allen

 

 

 

 

 

 

 

Bradley publication DN-6.7.2).

 

 

 

Diagram 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Wave System Interface provides the

 

 

 

 

 

 

System Interface

 

means to synchronize the AC wave shapes of up

---

1 2

1 2

 

 

K2282-1

to four different arcs to a common carrier frequen-

 

 

 

 

 

cy, and control the phase angle between them to

 

 

 

 

 

 

 

 

 

reduce the effects of "Arc Blow".

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

System Interface

 

Control Cable (22 pin) connects between each

---

2 2

3 2

 

 

to Power Source

K1795-xx 5

 

 

power source and the System Interface.

 

 

 

 

 

 

Control Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notes:

1."Recommended Quantity" assumes one power source per arc. Multiple power sources may be used to increase the output capacity per arc (see "Connection Diagram - Parallel Machines").

2.Control Cable connections only required at the Master of each parallel power source arc grouping.

3.Can be expanded to 4 or more arcs (Note: The System Interface can currently only synchronize up to four AC arc groupings).

4.The triple arc system is an economical breakpoint for a PLC Interface. It does not preclude the use of a PLC for single or tandem arc systems, nor PF-10A's from being used to control multiple arc systems with greater than two arcs.

5.Cables can be connected end to end to extend length.

POWER WAVE® AC/DC 1000

Image 15
Contents Power Wave AC/DC Mar ‘95 SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Voltage Selection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input ConnectionSystem Overview System ConnectionSystem Description Single Arc Tandem Arc Triple Arc 3,4 Recommended EquipmentSystem Identifier Description Optional EquipmentElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10S Connections PF-10A Controlled SystemsDeviceNet PLC Controlled Systems Connections Electrode and WorkVoltage Sensing Overview Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Remote Sense Lead ConnectionsVoltage Sensing Considerations for Multiple ARC Systems Voltage Sensing for Slave machinesPower Common Equipment Connections Control Cable ConnectionsInstallation Table A.5 DeviceNet Connector S5 5 pin mini style External I/O ConnectorReceptacle Specification Table A.4 RS232 Connector S3 DB-25 styleReceive + Table A.7 External I/O S7 12 pin terminal blockTransmit + TransmitEthernet Configuration Wire Drive Gear Ratio SettingDevicenet Configuration Internal ControlsInternal Controls Description Control Board DIP Switch S1 Feed Head Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Table A.15 Off 0defaultObject Instance Table A.14Devicenet MAC ID Table A.16 Bank S4 Bank S3 Master / Slave ConfigMaster SlaveOperation Definitions of Welding ModesCommon Welding Abbreviations Ground Positive Output Negative Output Phase InverterInput Power Three Phase ProtectiveEquipment Limitations Product SummaryRecommended Processes Process LimitationsSee Figure B.4 Case Front Control DescriptionsFigure B.5 Power Wave AC/DC Case Rear Components POWER-UP SequenceMaking a Weld Common Welding ProceduresDuty Cycle Overview of the AC/DC Submerged ARC ProcessConstant Voltage CV Multiple ARC System ConsiderationsBasic Modes of Operation Constant Current CCEND Options RE-STRIKE TimerWeld Sequence Start OptionsFrequency Weld Process Adjustments DC OffsetAC Adjustments Wave BalanceRecommendations PhaseSoftware Tools AccessoriesKITS, Options and Accessories Optional Kits and AccessoriesMaintenance Periodic MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingQualified person should Perform this operation SymptomsRecommended Course of ActionRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility displays Diagnostics Utility, select MonitorDiagnostics Utility, select Analog In Active Selections From the DeviceNet tab Power Wave’s passive modeChanged, select Configure, Produced Assembly that GasBad Welding Analog Scans Between Updates Bad Weld Ending Burnback DisabledScans Between Updates and I/O Between Updates is 1/4 of I/OManager utility Is turned off Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Utilities and Service Navigator CD’s. This is the preThis error will immediately turn off the machine output Power SOURCE- Weld ControllerError Codes Error Code # IndicationWire Drive Module 1000 DiagramsDiagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung