Lincoln Electric 11124, 11226 manual Wire Drive Gear Ratio Setting, Ethernet Configuration

Page 33

A-23

 

INSTALLATION

 

 

 

 

 

 

 

 

 

 

A-23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE DRIVE GEAR RATIO SETTING

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE A.9a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Changing the wirefeeder gear ratio requires a gear

 

 

 

 

 

 

 

 

 

 

Ratio

 

 

Dip Switch #8

External I/O Jumper

change in the wire drive, and a configuration change

 

 

 

(Feed Head PCB - Bank S1)

(Pin 5 to Pin 12)

142:1

 

 

 

 

 

 

 

OFF

 

 

NO

at the power source. The Power Wave AC/DC 1000

 

 

 

 

 

 

 

 

 

95:1

 

 

 

 

 

 

 

ON

 

 

NO

can be configured to support up to 4 unique gear

 

 

 

 

 

 

 

 

 

57:1*

 

 

 

 

 

 

 

OFF

 

 

YES

 

ratios. The gear ratio configuration is selected via a

Reserved*

 

 

 

 

 

ON

 

 

YES

DIP switch on the Feed Head PC Board and a jumper

(Presently57:1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

on the External I/O connector (S7 - located beneath

 

 

 

 

 

 

JUMPER

PIN 5

 

 

JUMPER PIN 12

 

 

 

the spring loaded output cover on the top, front of the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

machine).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

As shipped from the factory, the low speed (high

12 11 10 9

8

7

6

5

4

3

2

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

torque) gear is installed. To change the gear ratio of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the feeder, see the Wirefeeder Instruction Manual. To

* These Gear Ratios options are enabled in

achieve the correct speed, the power source must

S25564-11 and later Feed Head software.

also be configured for the actual gear ratio installed in

ETHERNET CONFIGURATION

the wire drive per the instructions below:

 

 

 

WARNING

Ethernet capability is provided for data monitoring, or

 

 

 

 

 

 

 

 

ELECTRIC SHOCK can kill.

to enable parallel machine operation. To utilize these

 

 

 

features the network settings of each Power Wave

 

 

 

• Do not touch electrically live parts

 

 

 

AC/DC 1000 must be properly configured. This is

 

 

 

or electrodes with your skin or wet

 

 

 

accomplished through the use of the Weld Manager

 

 

 

clothing.

software utility. Follow the instructions provided with

 

 

 

• Insulate yourself from the work and

the utility to properly configure the Ethernet address.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ground.

When used in a system with parallel machines, the

• Always wear dry insulating gloves.

Submerged Arc Cell Configuration software utility

must be used to map the master/slave relationships

 

 

 

 

 

 

 

 

 

 

within and between the different arc groups. This utili-

 

 

 

WARNING

 

 

 

 

 

ty allows the user to configure the system by selecting

-----------------------------------------------------------

from a list of master and slave machines (as deter-

mined by their individual dip switch settings).

 

(See Figure A.3a)

NOTE: Each machine must be configured as either a

1. Turn off power to the power source at the dis-

Master or Slave via the dip switches on the

connect switch. All configuration changes must

Ethernet PC Board. Furthermore, Master

be made with the power OFF.

machines must be configured for either inter-

2. Access the Feed Head board and External I/O con-

nal synchronization (stand alone applica-

nector to configure the power source per table

tions), or external synchronization (multiple

A.9a.

arc applications utilizing a Power Wave

3. Replace the cover and screws as required. The

System Interface). See the "Internal Controls"

Feed Head PC board will "read" the new configura-

section of this document.

tion at power up, and automatically adjust all control

 

parameters for the speed range selected.

FIGURE A.3a

S1EXTERNAL I/O

CONNECTOR

FEEDHEAD

P.C. BOARD

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Mar ‘95 SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input and Ground Connections Input Fuse and Supply Wire ConsiderationsInput Connection Input Voltage SelectionSystem Overview System ConnectionSystem Description Single Arc Tandem Arc Triple Arc 3,4 Recommended EquipmentSystem Identifier Description Optional EquipmentElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10S Connections PF-10A Controlled SystemsDeviceNet PLC Controlled Systems Connections Electrode and WorkCable INDUCTANCE, and ITS Effects on Welding Remove the front cover from the power sourceRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing Considerations for Multiple ARC Systems Voltage Sensing for Slave machinesPower Common Equipment Connections Control Cable ConnectionsInstallation Receptacle Specification External I/O ConnectorTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit + Table A.7 External I/O S7 12 pin terminal blockTransmit Receive +Ethernet Configuration Wire Drive Gear Ratio SettingDevicenet Configuration Internal ControlsInternal Controls Description Control Board DIP Switch S1 Feed Head Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Object Instance Off 0defaultTable A.14 Table A.15Devicenet MAC ID Table A.16 Master Master / Slave ConfigSlave Bank S4 Bank S3Operation Definitions of Welding ModesCommon Welding Abbreviations Input Power Three Phase Positive Output Negative Output Phase InverterProtective GroundRecommended Processes Product SummaryProcess Limitations Equipment LimitationsSee Figure B.4 Case Front Control DescriptionsFigure B.5 Power Wave AC/DC Case Rear Components POWER-UP SequenceDuty Cycle Common Welding ProceduresOverview of the AC/DC Submerged ARC Process Making a WeldBasic Modes of Operation Multiple ARC System ConsiderationsConstant Current CC Constant Voltage CVWeld Sequence RE-STRIKE TimerStart Options END OptionsAC Adjustments Weld Process Adjustments DC OffsetWave Balance FrequencyRecommendations PhaseKITS, Options and Accessories AccessoriesOptional Kits and Accessories Software ToolsMaintenance Periodic MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingRecommended SymptomsCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility displays Diagnostics Utility, select MonitorDiagnostics Utility, select Changed, select Configure, Power Wave’s passive modeProduced Assembly that Gas Analog In Active Selections From the DeviceNet tabScans Between Updates and I/O Bad Weld Ending Burnback DisabledBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Utility included on the Power Wave Submerged Arc Present. Read the error codes before the machineUtilities and Service Navigator CD’s. This is the pre Is turned offError Codes Power SOURCE- Weld ControllerError Code # Indication This error will immediately turn off the machine outputWire Drive Module 1000 DiagramsDiagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung
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