Lincoln Electric 11226, 11124 manual Manager utility

Page 62

E-11

 

TROUBLESHOOTING

 

 

 

E-11

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE

 

 

RECOMMENDED

 

 

 

(SYMPTOMS)

CAUSE

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

DEVICENET-PLC CONTROLLED SYSTEM

 

 

 

 

3. Analog Hysteresis.

 

3. From the DeviceNet tab

of the

 

 

 

 

 

 

Diagnostics Utility,

select

 

 

 

 

 

 

Configure. Verify in "Analog Input

 

 

 

 

 

 

Channels" that the Hysteresis set-

 

 

 

 

 

 

tings are all 0.

 

 

 

 

4. Limit Errors.

 

4. Verify all welding set point values are

 

 

 

 

 

 

within limits.

 

 

 

 

5. Gas.

 

5. Verify Gas remains on until after the

 

 

 

 

 

 

weld is complete.

 

 

 

 

6. Welding set points.

 

6. Verify welding set points for work

 

 

 

 

 

 

point, trim, and wave values.

 

 

 

 

 

 

 

 

 

 

 

 

ETHERNET

 

 

 

 

Cannot Connect.

1. Physical connection.

 

1. Verify that the correct patch cable or

 

 

 

 

 

 

cross over cable is being used (refer

 

 

 

 

 

 

to local IT department for assis-

 

 

 

 

 

 

tance).

 

 

 

 

 

 

• Verify the cables are fully inserted

 

 

 

 

 

 

into the bulk head connector.

 

 

 

 

 

 

• LED 10 will be lit when the board is

 

 

 

 

 

 

connected to another network device.

 

 

 

2. IP address information.

 

2. User Weld Manager to verify the

 

 

 

 

 

 

correct IP address information has

 

 

 

 

 

 

been entered.

 

 

 

 

 

 

Verify that the PC has the correct IP

 

 

 

 

 

 

address information entered.

 

 

 

 

 

 

Verify that another device on the net-

 

 

 

 

 

 

work is not already using the IP

 

 

 

 

 

 

address entered into the Weld

 

 

 

 

 

 

Manager utility.

 

 

 

 

3. Ethernet Speed.

 

3. Verify that the network device con-

 

 

 

 

 

 

nected to the Power Wave is either a

 

 

 

 

 

 

10-baseT device or a 10/100-baseT

 

 

 

 

 

 

device.

 

 

 

 

 

 

Connection Drops while welding.

1. Cable Location.

 

1. Verify Network cable is not located

 

 

 

 

 

 

next to current carrying conductors.

 

 

 

 

 

 

This would include input power

 

 

 

 

 

 

cables and welding output cables.

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® AC/DC 1000

Image 62
Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Connection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Electrode and Work ConnectionsRemote Sense Lead Connections Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation Table A.4 RS232 Connector S3 DB-25 style External I/O ConnectorReceptacle Specification Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit Table A.7 External I/O S7 12 pin terminal blockTransmit + Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Table A.14 Off 0defaultObject Instance Table A.15Devicenet MAC ID Table A.16 Slave Master / Slave ConfigMaster Bank S4 Bank S3Common Welding Abbreviations OperationDefinitions of Welding Modes Protective Positive Output Negative Output Phase InverterInput Power Three Phase GroundProcess Limitations Product SummaryRecommended Processes Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsOverview of the AC/DC Submerged ARC Process Common Welding ProceduresDuty Cycle Making a WeldConstant Current CC Multiple ARC System ConsiderationsBasic Modes of Operation Constant Voltage CVStart Options RE-STRIKE TimerWeld Sequence END OptionsWave Balance Weld Process Adjustments DC OffsetAC Adjustments FrequencyPhase RecommendationsOptional Kits and Accessories AccessoriesKITS, Options and Accessories Software ToolsCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsRecommended Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Produced Assembly that Gas Power Wave’s passive modeChanged, select Configure, Analog In Active Selections From the DeviceNet tabBetween Updates is 1/4 of I/O Bad Weld Ending Burnback DisabledScans Between Updates and I/O Bad Welding Analog Scans Between UpdatesManager utility Utilities and Service Navigator CD’s. This is the pre Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Is turned offError Code # Indication Power SOURCE- Weld ControllerError Codes This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung