Lincoln Electric 11124, 11226 manual Specifications

Page 11

A-1

 

 

 

SPECIFICATIONS

 

A-1

 

 

 

 

 

 

 

 

TECHNICAL SPECIFICATIONS - POWER WAVE® AC/DC 1000 (K2344-1, K2344-2)

 

 

 

 

 

 

 

 

 

 

INPUT AT RATED OUTPUT - THREE PHASE ONLY

 

INPUT VOLTS

INPUT

OUTPUT

IDLE

POWER FACTOR

EFFICIENCY

3 PHASE

CURRENT

AMPS

CONDITIONS

POWER

@ RATED OUTPUT

@ RATED OUTPUT

50/60 Hz

K2344-1

K2344-2

 

WATTS

 

 

380

---

82

 

 

 

 

400

---

79

1000A@44V.

 

 

 

460

68

69

100% Duty Cycle

225

.95

86%

500

62

62

 

 

 

 

575

54

55

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

OPEN

AUXILIARY

POWER

 

PROCESS CURRENT RANGES (AC or DC)

CIRCUIT

 

(CIRCUIT BREAKER

 

 

 

 

 

 

 

 

VOLTAGE

 

PROTECTED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 to 100

 

40 VDC AT

 

SAW-DC+

}

 

Output Range

VRMS

 

10 AMPS

 

SAW-DC-

 

200-1000 Average Amps

 

 

115 VAC AT

 

SAW-AC

 

 

 

 

 

 

10 AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED INPUT WIRE AND FUSE SIZES1

 

3 PHASE INPUT

 

TYPE 90°C

 

COPPER GROUNDING

TIME-DELAY FUSE

VOLTAGE 50/60Hz

 

COPPER WIRE3 IN

 

CONDUCTOR

OR BREAKER2

 

 

 

 

CONDUIT

 

 

 

 

 

 

 

 

 

 

 

AWG (mm2)

 

 

 

AWG (mm2)

 

AMPS

 

380

 

 

3(25)

 

 

 

8 (10)

 

100

 

400

 

 

3(25)

 

 

 

8 (10)

 

90

 

460

 

 

4(25)

 

 

 

8 (10)

 

90

 

500

 

 

4(25)

 

 

 

8 (10)

 

80

 

575

 

 

6(16)

 

 

 

10 (6)

 

70

 

 

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

MODEL

 

CONFORMITY MARK

 

HEIGHT

WIDTH

DEPTH

 

WEIGHT

K2344-1

 

 

 

CSA C/UL

 

43.5 in

19.2 in

33 in

 

600 lbs.

 

 

 

 

1105 mm

488 mm

838 mm

 

272 kg.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2344-2

*

 

 

EN 60974-1

 

43.5 in

19.2 in

33 in

 

650 lbs.

 

 

CSA C/UL

 

1105 mm

488 mm

838 mm

 

296 kg.

 

 

 

 

 

 

 

 

 

 

 

TEMPERATURE RANGES

 

 

 

OPERATING TEMPERATURE RANGE

 

STORAGE TEMPERATURE RANGE

 

 

32°F to 104°F(0°C to 40°C)

 

-40°F to 185°F(-40°C to 85°C)

 

 

 

 

 

 

 

 

 

 

 

 

 

Insulation Class: Class F(155°C)

1Wire and Fuse Sizes based upon the U.S. National Electric Code and maximum output for 40°C (104°) ambient.

2Also called “inverse time” or “thermal/magnetic” circuit breakers; circuit breakers that have a delay in tripping action that decreases as the magnitude of current increases.

3Fail to use proper type of copper wire will cause fire hazards.

*An external filter will be required to meet CE and C-Tick conducted emission requirements. It will meet CE and C-Tick requirements with the use of an optional external filter. (K2444-1 CE and C-Tick Filter Kit)

WELDING PROCESSES

Process

Electrode Diameter Range Output Range (Amperes

Wire Feed Speed Range

SAW

5/64 – 7/32" (2 – 5.6 mm)

200 - 1000

21 - 300 ipm (.53 – 7.62 m/minute)

POWER WAVE® AC/DC 1000

Image 11
Contents Power Wave AC/DC Mar ‘95 SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Voltage Selection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input ConnectionSystem Overview System ConnectionSystem Description Single Arc Tandem Arc Triple Arc 3,4 Recommended EquipmentSystem Identifier Description Optional EquipmentElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Connections Electrode and WorkVoltage Sensing Overview Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Remote Sense Lead ConnectionsVoltage Sensing Considerations for Multiple ARC Systems Voltage Sensing for Slave machinesPower Common Equipment Connections Control Cable ConnectionsInstallation Table A.5 DeviceNet Connector S5 5 pin mini style External I/O ConnectorReceptacle Specification Table A.4 RS232 Connector S3 DB-25 styleReceive + Table A.7 External I/O S7 12 pin terminal blockTransmit + TransmitEthernet Configuration Wire Drive Gear Ratio SettingInternal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Table A.15 Off 0defaultObject Instance Table A.14Devicenet MAC ID Table A.16 Bank S4 Bank S3 Master / Slave ConfigMaster SlaveCommon Welding Abbreviations OperationDefinitions of Welding Modes Ground Positive Output Negative Output Phase InverterInput Power Three Phase ProtectiveEquipment Limitations Product SummaryRecommended Processes Process LimitationsSee Figure B.4 Case Front Control DescriptionsFigure B.5 Power Wave AC/DC Case Rear Components POWER-UP SequenceMaking a Weld Common Welding ProceduresDuty Cycle Overview of the AC/DC Submerged ARC ProcessConstant Voltage CV Multiple ARC System ConsiderationsBasic Modes of Operation Constant Current CCEND Options RE-STRIKE TimerWeld Sequence Start OptionsFrequency Weld Process Adjustments DC OffsetAC Adjustments Wave BalanceRecommendations PhaseSoftware Tools AccessoriesKITS, Options and Accessories Optional Kits and AccessoriesCalibration Specification MaintenancePeriodic Maintenance HOW to USE Troubleshooting Guide TroubleshootingQualified person should Perform this operation SymptomsRecommended Course of ActionRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility displays Diagnostics Utility, select MonitorDiagnostics Utility, select Analog In Active Selections From the DeviceNet tab Power Wave’s passive modeChanged, select Configure, Produced Assembly that GasBad Welding Analog Scans Between Updates Bad Weld Ending Burnback DisabledScans Between Updates and I/O Between Updates is 1/4 of I/OManager utility Is turned off Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Utilities and Service Navigator CD’s. This is the preThis error will immediately turn off the machine output Power SOURCE- Weld ControllerError Codes Error Code # IndicationWire Drive Module 1000 DiagramsDiagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung