Lincoln Electric 11226, 11124 manual PF-10S Connections, PF-10A Controlled Systems

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A-14	INSTALLATION	A-14

	STEP BY STEP INSTALLATION CHECKLIST

EXTRA CAPACITY PARALLEL CONNECTION (as shown in the Connection Diagram "Parallel Machines”)

Follow all steps of Single, Tandem, or Triple Arc checklists.

Be sure input power is disconnected prior to following the remaining steps.

Control Cable Connections:

PF-10S Connections:

Each PF-10S must be connected to the Master power source of its associated arc.

PF-10A Controlled Systems:

Each PF-10A Controller must be connected to the Master power source of its arc via a K1543-xx ArcLink Control Cable (5 pin), but should not be connected to the Slave(s).

In a multi-arc system, the System Interface must also be connected to the ARC #1 Master power source via a K1543-xx ArcLink Control Cable (5 pin).

DeviceNet PLC Controlled Systems:

Only the Master power source of each arc should be connected to the PLC Controller via the DeviceNet network.

In a multi-arc system, the System Interface must connected to the PLC via the DeviceNet network. It must also be connected to the ARC #1 Master power source via a K1543-xx ArcLink Control Cable (5 pin).

Connect K1795-xx System Control Cables (22 pin) between the Master and Slaves of each arc grouping per the Parallel Machines Connection Diagram.

Connect / Install welding cables per the recommended "Output Cable Guidelines" and the "Parallel Machines Connection Diagram" for each arc grouping.

Configure / Install sense leads (the sense lead configuration of all machines in a given parallel arc grouping must be the same).

Open Power Wave front panels and configure DIP switch settings per "Internal Controls" section.

Connect Power Wave to LAN (Local Area Network). See "Connection Between Power Source and Ethernet Network."

Connect input power to Power Waves per recommended guidelines.

Turn on Power Waves.

Configure network settings using Weld Manager software utility (follow instructions provided).

Run the Submerged Arc Cell Configuration software utility to configure the Master / Slave relationships of each arc grouping (follow instructions provided).

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Fuse and Supply Wire Considerations Input and Ground ConnectionsInput Connection Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10S Connections PF-10A Controlled SystemsDeviceNet PLC Controlled Systems Electrode and Work ConnectionsRemove the front cover from the power source Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation External I/O Connector Receptacle SpecificationTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTable A.7 External I/O S7 12 pin terminal block Transmit +Transmit Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationDevicenet Configuration Internal ControlsInternal Controls Description Control Board DIP Switch S1 Feed Head Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Off 0default Object InstanceTable A.14 Table A.15Devicenet MAC ID Table A.16 Master / Slave Config MasterSlave Bank S4 Bank S3Operation Definitions of Welding ModesCommon Welding Abbreviations Positive Output Negative Output Phase Inverter Input Power Three PhaseProtective GroundProduct Summary Recommended ProcessesProcess Limitations Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsCommon Welding Procedures Duty CycleOverview of the AC/DC Submerged ARC Process Making a WeldMultiple ARC System Considerations Basic Modes of OperationConstant Current CC Constant Voltage CVRE-STRIKE Timer Weld SequenceStart Options END OptionsWeld Process Adjustments DC Offset AC AdjustmentsWave Balance FrequencyPhase RecommendationsAccessories KITS, Options and AccessoriesOptional Kits and Accessories Software ToolsMaintenance Periodic MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideSymptoms RecommendedCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Power Wave’s passive mode Changed, select Configure,Produced Assembly that Gas Analog In Active Selections From the DeviceNet tabBad Weld Ending Burnback Disabled Scans Between Updates and I/OBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Present. Read the error codes before the machine Utility included on the Power Wave Submerged ArcUtilities and Service Navigator CD’s. This is the pre Is turned offPower SOURCE- Weld Controller Error CodesError Code # Indication This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung