Lincoln Electric 11226 Table A.7 External I/O S7 12 pin terminal block, Transmit +, Receive +

Page 32

A-22

INSTALLATION

A-22

 

 

 

Table A.7 External I/O S7 (12 pin – terminal block)

PIN

Lead #

Function

1

851

+15vdc for Trigger group

2

852

Trigger input

3

853

Dual procedure input

4

854

4 step input (Disabled as of S25564-19)

5

855

+15vdc for cold inch group (Disabled as of S25564-19)

6

856

cold inch forward

7

857

cold inch reverse

8

858

gas purge input

9

859

+15vdc for shutdown group

10

860

shutdown1 input

11

861

shutdown2 input

12

862

input B

Table A.8 Master / Slave I/O and System Interface Output Receptacles (22 Pin – MS bayonet style)

 

Pin

Master / Slave Input

Master / Slave Output

Optional System Interface

 

 

(S12)

(S13)

(ARC1, ARC2, ARC3, ARC4)

 

A

Reserved for future use

Reserved for future use

---

 

B

Reserved for future use

Reserved for future use

---

 

C

Sync In

Reserved for future use

Sync Out

 

D

Sync In

Reserved for future use

Sync Out

 

E

Ready In

Ready In

---

 

F

Ready In

Ready In

---

 

G

Polarity Out

Polarity Out

---

 

H

Polarity Out

Polarity Out

---

 

I

Ground

---

---

 

J

Reserved for future use

Reserved for future use

---

 

K

Reserved for future use

Reserved for future use

---

 

L

+40v (COM)

Reserved for future use

---

 

M

+40v ("+")

Reserved for future use

---

 

N

Reserved for future use

Reserved for future use

---

 

P

Reserved for future use

Reserved for future use

---

 

R

Reserved for future use

Reserved for future use

---

 

S

Reserved for future use

Reserved for future use

---

 

T

Drain (ethernet)

Drain (ethernet)

---

 

U

Kill Out

Kill Out

---

 

V

Kill Out

Kill Out

---

 

W

Work voltage sensing (21)

Work voltage sensing (21)

---

 

X

Electrode Voltage Sensing (67)

Electrode Voltage Sensing (67)

---

 

 

 

 

 

Table A.9 Ethernet Connector S9 (8 pin – RJ-45 Style Connector / cat 5 Cable)

PIN

Function

1

Transmit +

2

Transmit -

3

Receive +

4

---

5

---

6

Receive -

7

---

8

---

POWER WAVE® AC/DC 1000

Image 32
Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Fuse and Supply Wire Considerations Input and Ground ConnectionsInput Connection Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Electrode and Work ConnectionsRemove the front cover from the power source Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation External I/O Connector Receptacle SpecificationTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTable A.7 External I/O S7 12 pin terminal block Transmit +Transmit Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Off 0default Object InstanceTable A.14 Table A.15Devicenet MAC ID Table A.16 Master / Slave Config MasterSlave Bank S4 Bank S3Common Welding Abbreviations OperationDefinitions of Welding Modes Positive Output Negative Output Phase Inverter Input Power Three PhaseProtective GroundProduct Summary Recommended ProcessesProcess Limitations Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsCommon Welding Procedures Duty CycleOverview of the AC/DC Submerged ARC Process Making a WeldMultiple ARC System Considerations Basic Modes of OperationConstant Current CC Constant Voltage CVRE-STRIKE Timer Weld SequenceStart Options END OptionsWeld Process Adjustments DC Offset AC AdjustmentsWave Balance FrequencyPhase RecommendationsAccessories KITS, Options and AccessoriesOptional Kits and Accessories Software ToolsCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideSymptoms RecommendedCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Power Wave’s passive mode Changed, select Configure,Produced Assembly that Gas Analog In Active Selections From the DeviceNet tabBad Weld Ending Burnback Disabled Scans Between Updates and I/OBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Present. Read the error codes before the machine Utility included on the Power Wave Submerged ArcUtilities and Service Navigator CD’s. This is the pre Is turned offPower SOURCE- Weld Controller Error CodesError Code # Indication This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung