Lincoln Electric 11226, 11124 manual Installation

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A-12	INSTALLATION	A-12

	STEP BY STEP INSTALLATION CHECKLIST

TRIPLE ARC SYSTEM CHECKLIST – (DEVICENET PLC CONTROLLED, 1 POWER SOURCE PER ARC)

(as shown in the Connection Diagram "Typical Triple Arc System”)

Place Power Waves in suitable operating location.

Mount DeviceNet PLC Controller and User Interface.

Install PF10S Wire Drives and other accessories in their operating location.

Mount Power Wave System Interface.

Connect K1785-xx Wire Feeder Control Cable (14 pin) between each Power Wave and Wire Drive.(1)

Connect K1543-xx ArcLink Control Cable (5 pin) from ARC #1 power source to the System Interface input.(1)

Connect K1795-xx System Control Cables (22 pin) between each Power Wave and the appropriate System Interface "ARC" (formerly "PHASE") outputs. (2)

Connect the System Interface and each power source to the PLC via the DeviceNet network.(1)

Configure / Install sense leads.

Connect / Install welding cables per recommended "Output Cable Guidelines."

Open all Power Wave front panels and configure DIP switch settings (including the DeviceNet MAC ID and Baud Rate settings) per "Internal Controls" section.

Connect input power to Power Waves per recommended guidelines.

Turn on Power Waves, and verify all system Status Lights are solid green.

NOTES:

(1)ArcLink, DeviceNet and Wire Feeder control cable connections are only required at the Master power source of each arc grouping. For additional information see the "Extra Capacity Parallel Connection Checklist."

(2)The "ARC" (formerly "PHASE") connections from the System Interface are only required for the Master power source of each arc grouping. For additional information see the "Extra Capacity Parallel Connection Checklist."

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Connection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10A Controlled Systems PF-10S ConnectionsDeviceNet PLC Controlled Systems Electrode and Work ConnectionsRemote Sense Lead Connections Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation Table A.4 RS232 Connector S3 DB-25 style External I/O ConnectorReceptacle Specification Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit Table A.7 External I/O S7 12 pin terminal blockTransmit + Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Devicenet ConfigurationInternal Controls Description Feed Head Board DIP Switch S1 Control Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Table A.14 Off 0defaultObject Instance Table A.15Devicenet MAC ID Table A.16 Slave Master / Slave ConfigMaster Bank S4 Bank S3Definitions of Welding Modes OperationCommon Welding Abbreviations Protective Positive Output Negative Output Phase InverterInput Power Three Phase GroundProcess Limitations Product SummaryRecommended Processes Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsOverview of the AC/DC Submerged ARC Process Common Welding ProceduresDuty Cycle Making a WeldConstant Current CC Multiple ARC System ConsiderationsBasic Modes of Operation Constant Voltage CVStart Options RE-STRIKE TimerWeld Sequence END OptionsWave Balance Weld Process Adjustments DC OffsetAC Adjustments FrequencyPhase RecommendationsOptional Kits and Accessories AccessoriesKITS, Options and Accessories Software ToolsPeriodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsRecommended Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Produced Assembly that Gas Power Wave’s passive modeChanged, select Configure, Analog In Active Selections From the DeviceNet tabBetween Updates is 1/4 of I/O Bad Weld Ending Burnback DisabledScans Between Updates and I/O Bad Welding Analog Scans Between UpdatesManager utility Utilities and Service Navigator CD’s. This is the pre Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Is turned offError Code # Indication Power SOURCE- Weld ControllerError Codes This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung