Lincoln Electric 11226, 11124 Diagnostics Utility, select Monitor, Diagnostics Utility displays

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E-7

 

 

TROUBLESHOOTING

 

E-7

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE

 

RECOMMENDED

 

(SYMPTOMS)

 

CAUSE

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

DEVICENET-PLC CONTROLLED SYSTEM

 

 

 

 

 

 

 

 

 

4. Power Supply.

 

4. Verify that the DeviceNet bus power

 

 

 

 

 

supply can supply sufficient current

 

 

 

 

 

for the devices on the network.

 

 

 

5. Expected Packet Rate.

 

5. Verify that 1000/(Expected Packet

 

 

 

 

 

Rate) ￿ (scans per second). The

 

 

 

 

 

DeviceNet tab of the Diagnostics

 

 

 

 

 

Utility displays these values.

 

 

 

 

 

Output will not come on.

 

1. DeviceNet trigger not asserted.

 

1. From the DeviceNet tab of the

 

 

 

 

 

Diagnostics Utility, select Monitor.

 

 

 

 

 

The Monitor window will be dis-

 

 

 

 

 

played. Verify under the "Produced

 

 

 

 

 

Assembly" that "Trigger" is highlight-

 

 

 

 

 

ed.

 

 

 

2. Touch Sense command.

 

2. From the DeviceNet tab of the

 

 

 

 

 

Diagnostics Utility, select Monitor.

 

 

 

 

 

The Monitor window will be dis-

 

 

 

 

 

played. Verify under the "Produced

 

 

 

 

 

Assembly" that "Touch Sense" is

 

 

 

 

 

NOT highlighted.

 

 

 

3. Passive Mode.

 

3. The DeviceNet tab of the

 

 

 

 

 

Diagnostics Utility displays the

 

 

 

 

 

Power Wave’s passive mode status.

 

 

 

 

 

If the status needs to be changed,

 

 

 

 

 

select Configure, and make the nec-

 

 

 

 

 

essary modification.

 

 

 

4. Welding Cables.

 

4. Verify that welding cables are con-

 

 

 

 

 

nected properly.

 

 

 

5. Output Disabled.

 

5. From the DeviceNet tab of the

 

 

 

 

 

Diagnostics Utility, select Monitor.

 

 

 

 

 

The Monitor window will be dis-

 

 

 

 

 

played. Verify under the "Produced

 

 

 

 

 

Assembly" that "Disable Output" is

 

 

 

 

 

NOT highlighted.

 

 

 

6. Other modules faulted.

 

6. Verify no other modules are faulted

 

 

 

 

 

(all system Status Lights should be

 

 

 

 

 

steady green). Use Diagnostics

 

 

 

 

 

Utility to display any current faults in

 

 

 

 

 

the system.

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Connection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10A Controlled Systems PF-10S ConnectionsDeviceNet PLC Controlled Systems Electrode and Work ConnectionsRemote Sense Lead Connections Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation Table A.4 RS232 Connector S3 DB-25 style External I/O ConnectorReceptacle Specification Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit Table A.7 External I/O S7 12 pin terminal blockTransmit + Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Devicenet ConfigurationInternal Controls Description Feed Head Board DIP Switch S1 Control Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Table A.14 Off 0defaultObject Instance Table A.15Devicenet MAC ID Table A.16 Slave Master / Slave ConfigMaster Bank S4 Bank S3Definitions of Welding Modes OperationCommon Welding Abbreviations Protective Positive Output Negative Output Phase InverterInput Power Three Phase GroundProcess Limitations Product SummaryRecommended Processes Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsOverview of the AC/DC Submerged ARC Process Common Welding ProceduresDuty Cycle Making a WeldConstant Current CC Multiple ARC System ConsiderationsBasic Modes of Operation Constant Voltage CVStart Options RE-STRIKE TimerWeld Sequence END OptionsWave Balance Weld Process Adjustments DC OffsetAC Adjustments FrequencyPhase RecommendationsOptional Kits and Accessories AccessoriesKITS, Options and Accessories Software ToolsPeriodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsRecommended Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Produced Assembly that Gas Power Wave’s passive modeChanged, select Configure, Analog In Active Selections From the DeviceNet tabBetween Updates is 1/4 of I/O Bad Weld Ending Burnback DisabledScans Between Updates and I/O Bad Welding Analog Scans Between UpdatesManager utility Utilities and Service Navigator CD’s. This is the pre Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Is turned offError Code # Indication Power SOURCE- Weld ControllerError Codes This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung