Lincoln Electric 11226, 11124 manual Weld

Page 56

E-5

 

TROUBLESHOOTING

 

E-5

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE

 

 

RECOMMENDED

 

 

(SYMPTOMS)

 

CAUSE

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

WELD

AND ARC QUALITY PROBLEMS

 

 

 

 

 

 

 

 

 

 

Cannot weld AC.

1.

Improper

Ethernet

I/O

 

1. Verify Ethernet board DIP Switch

 

 

 

 

Configuration.

 

 

 

settings.

 

 

 

2.

AC Switch Problem.

 

 

2. If major physical or electrical

 

 

 

 

 

 

 

 

damage is evident when the

 

 

 

 

 

 

 

 

sheet metal cover is removed

 

 

 

 

 

 

 

 

from the AC Switch (lower sec-

 

 

 

 

 

 

 

 

tion of the machine).Contact your

 

 

 

 

 

 

 

 

local authorized Lincoln Electric

 

 

 

 

 

 

 

 

Field Service facility for technical

 

 

 

 

 

 

 

 

assistance.

 

 

 

 

 

 

 

Machine output shuts down during a

1.

Secondary current limit has been

 

1. Adjust procedure or reduce load

 

weld.

 

exceeded, and the machine

 

to lower current draw from the

 

 

 

 

shuts down to protect itself.

 

 

machine.

 

 

 

2.

Single phase input (loss of L2).

 

2. Single phase input (loss of L2). A

 

 

 

 

 

 

 

 

single phase input (loss of L2)

 

 

 

 

 

 

 

 

will reduce the secondary current

 

 

 

 

 

 

 

 

limit and cause secondary over

 

 

 

 

 

 

 

 

current shutdown at lower output

 

 

 

 

 

 

 

 

levels. Check the input fuses and

 

 

 

 

 

 

 

 

supply lines.

 

 

 

3.

Re-strike Time exceeded.

 

 

3. Adjust the process parameters to

 

 

 

 

 

 

 

 

avoid excessive arc loss time or

 

 

 

 

 

 

 

 

increase the re-strike time.

 

 

 

 

 

 

 

Machine won’t produce full output.

1.

Input voltage may be too low,

 

1. Make certain that the input volt-

 

 

 

 

limiting output capability of the

 

age is proper, according to the

 

 

 

 

power source.

 

 

 

Rating Plate located on the rear

 

 

 

 

 

 

 

 

of the machine.

 

 

 

2.

Machine calibration.

 

 

2. Calibrate secondary current and

 

 

 

 

 

 

 

 

voltage.

 

 

 

 

 

 

 

 

Excessively long and erratic arc.

1.

Voltage sensing problem.

 

 

1. Check for proper configuration

 

 

 

 

 

 

 

 

and implementation of voltage

 

 

 

 

 

 

 

 

sensing circuits.

 

 

 

2.

Machine calibration.

 

 

2. Calibrate secondary current and

 

 

 

 

 

 

 

 

voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® AC/DC 1000

Image 56
Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Fuse and Supply Wire Considerations Input and Ground ConnectionsInput Connection Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Electrode and Work ConnectionsRemove the front cover from the power source Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation External I/O Connector Receptacle SpecificationTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTable A.7 External I/O S7 12 pin terminal block Transmit +Transmit Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Off 0default Object InstanceTable A.14 Table A.15Devicenet MAC ID Table A.16 Master / Slave Config MasterSlave Bank S4 Bank S3Common Welding Abbreviations OperationDefinitions of Welding Modes Positive Output Negative Output Phase Inverter Input Power Three PhaseProtective GroundProduct Summary Recommended ProcessesProcess Limitations Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsCommon Welding Procedures Duty CycleOverview of the AC/DC Submerged ARC Process Making a WeldMultiple ARC System Considerations Basic Modes of OperationConstant Current CC Constant Voltage CVRE-STRIKE Timer Weld SequenceStart Options END OptionsWeld Process Adjustments DC Offset AC AdjustmentsWave Balance FrequencyPhase RecommendationsAccessories KITS, Options and AccessoriesOptional Kits and Accessories Software ToolsCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideSymptoms RecommendedCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Power Wave’s passive mode Changed, select Configure,Produced Assembly that Gas Analog In Active Selections From the DeviceNet tabBad Weld Ending Burnback Disabled Scans Between Updates and I/OBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Present. Read the error codes before the machine Utility included on the Power Wave Submerged ArcUtilities and Service Navigator CD’s. This is the pre Is turned offPower SOURCE- Weld Controller Error CodesError Code # Indication This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung