Lincoln Electric 11226, 11124 manual Optional Equipment, System Identifier Description

Page 16

A-6

 

 

INSTALLATION

A-6

 

 

 

 

 

 

 

 

 

 

 

OPTIONAL EQUIPMENT

 

 

 

 

 

 

 

 

 

 

System

 

 

 

 

 

 

Identifier

Part No.

Description

 

 

 

 

 

 

 

Ethernet Network

Customer

Ethernet Switch, Cables, etc. required for arcs > 1000A, or for use of Power Wave

 

 

 

Equipment

Supplied

Submerged Arc Utilities software package.

 

 

 

 

 

 

 

 

 

 

Personal

Customer

IBM Compatible PC (Windows NT SP6, Windows 2000, Windows XP, or greater)

 

 

 

Computer

Supplied

required for use with Power Wave Submerged Arc Utilities software package.

 

 

 

 

 

 

 

 

 

 

Travel Carriage

K325-x

TC-3 Self-Propelled Travel Carriage for traversing standard carriage

 

 

 

 

 

beam (per G1458)

 

 

 

Travel Carriage

K325-HCx

TC-3 Self-Propelled High Capacity Travel Carriage for traversing standard carriage

 

 

 

(High Capacity)

 

beam (per G1458)

 

 

 

 

 

 

 

 

 

 

 

 

PF-10A Mounting Bracket mounts PF-10A Controller to left side of TC-3 carriage.

 

 

 

Controller

 

Brackets can be cascaded to accommodate more than one controller.

 

 

Mounting Bracket

K2462-1

 

 

 

 

 

User Interface

 

Note: Bracket uses mounting holes reserved for K299 Wire Reel Assembly

 

 

 

 

 

(see Wire Reel Mounting options for additional information).

 

 

 

 

 

 

 

 

 

 

Horizontal

K96

Horizontal Lift Adjuster provides 2" (51mm) crank adjustment of horizontal head posi-

 

 

 

Adjuster

 

tion.

 

 

 

 

 

 

 

 

 

 

 

 

Vertical Lift Adjuster provides 4" (102mm) crank adjustment of vertical head position.

 

 

Vertical Adjuster

K29

Also provides 3.37" (95mm) in-and-out horizontal adjustment with movable stops for

 

 

 

 

 

repeatability.

 

 

 

 

 

 

 

 

 

 

 

 

Wire Reel Assembly accommodates one 50-60 lb (22.7-27.2 kg) coil, includes mounting

 

 

 

 

 

spindle and braking system. Mounts to left side of TC-3 Std. or High Capacity Travel

 

 

 

Wire Reel

K299

Carriage (K325-x).

 

 

Mounting (single)

 

 

 

 

 

 

 

 

Cannot be mounted to TC-3 when K2462-1 PF-10A Mounting Bracket is used (use K390

 

 

 

 

 

instead).

 

 

 

 

 

 

 

 

 

 

Wire Reel

 

Electrode Reels and Mountings for mounting up to two 50-60 lb (22.7-27.2 kg) coils,

 

 

 

Mounting (dual)

K390

includes mounting spindle and braking system. Mounts to top of TC-3 High Capacity

 

 

 

 

 

Travel Carriage (K325-HCx). Does not interfere with K2462-1 PF-10A Mounting Bracket.

 

 

 

 

 

 

 

 

 

 

 

 

Tandem Arc Framework includes hex style framework and mounting hardware to attach

 

 

Mounting for Dual

K387

two PF-10S or PF-10SF heads directly to a high capacity TC-3 carriage, or user supplied

 

 

 

Head

 

fixture or gantry.

 

 

 

 

 

 

 

 

 

 

Flux Hopper

K219

Flux Hopper with electric flux valve for Submerged Arc welding.

 

 

 

 

 

 

 

 

 

 

Flux Hopper

K389

Flux Hopper with electric flux valve, for K387 tandem mounting. Mounts directly to hex

 

 

 

 

 

crossbar.

 

 

 

 

 

 

 

 

 

Remote Wire

K2626-1

For wire drive applications greater than 100ft.

 

 

 

Drive Module

 

 

 

 

 

 

 

 

 

 

 

POWER WAVE® AC/DC 1000

Image 16
Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Fuse and Supply Wire Considerations Input and Ground ConnectionsInput Connection Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10A Controlled Systems PF-10S ConnectionsDeviceNet PLC Controlled Systems Electrode and Work ConnectionsRemove the front cover from the power source Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation External I/O Connector Receptacle SpecificationTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTable A.7 External I/O S7 12 pin terminal block Transmit +Transmit Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Devicenet ConfigurationInternal Controls Description Feed Head Board DIP Switch S1 Control Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Off 0default Object InstanceTable A.14 Table A.15Devicenet MAC ID Table A.16 Master / Slave Config MasterSlave Bank S4 Bank S3Definitions of Welding Modes OperationCommon Welding Abbreviations Positive Output Negative Output Phase Inverter Input Power Three PhaseProtective GroundProduct Summary Recommended ProcessesProcess Limitations Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsCommon Welding Procedures Duty CycleOverview of the AC/DC Submerged ARC Process Making a WeldMultiple ARC System Considerations Basic Modes of OperationConstant Current CC Constant Voltage CVRE-STRIKE Timer Weld SequenceStart Options END OptionsWeld Process Adjustments DC Offset AC AdjustmentsWave Balance FrequencyPhase RecommendationsAccessories KITS, Options and AccessoriesOptional Kits and Accessories Software ToolsPeriodic Maintenance MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideSymptoms RecommendedCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Power Wave’s passive mode Changed, select Configure,Produced Assembly that Gas Analog In Active Selections From the DeviceNet tabBad Weld Ending Burnback Disabled Scans Between Updates and I/OBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Present. Read the error codes before the machine Utility included on the Power Wave Submerged ArcUtilities and Service Navigator CD’s. This is the pre Is turned offPower SOURCE- Weld Controller Error CodesError Code # Indication This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung