Lincoln Electric 11124 Input and Ground Connections, Input Connection, Input Voltage Selection

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A-3

INSTALLATION

A-3

 

 

 

INPUT AND GROUND CONNECTIONS

MACHINE GROUNDING

The frame of the welder must be grounded. A ground terminal marked with the symbol shown is located inside the reconnect / input access door for this pur- pose. See your local and national electrical codes for proper grounding methods.

INPUT CONNECTION

WARNING

ELECTRIC SHOCK can kill.

Only a qualified electrician should connect the input leads to the Power Wave. Connections should be made in accordance with all local and National Electrical Codes and the connection dia- gram located on the inside of the reconnect / input access door of the machine. Failure to do so may result in bodily injury or death.

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Use a three-phase supply line. A 1.75 inch (45 mm) diameter access hole for the input supply is located on the case back. Connect L1, L2, L3 and ground according to the Input Supply Connection Diagram.

INPUT FUSE AND SUPPLY WIRE

CONSIDERATIONS

Refer to Specifications page for recommended fuse and wire sizes. Fuse the input circuit with the recommended super lag fuse or delay type breakers (also called "inverse time" or "thermal/magnetic" circuit breakers). Choose input and grounding wire size according to local or national elec- trical codes. Using fuses or circuit breakers smaller than recommended may result in "nuisance" shut-offs from welder inrush currents, even if the machine is not being used at high currents.

INPUT VOLTAGE SELECTION

Welders are shipped connected for the highest input voltage listed on the rating plate. To move this connection to a dif- ferent input voltage, see the diagram located on the inside of the input access door, or the Reconnect Diagram K2344- 1 and K2344-2 shown below. If the Auxiliary lead (indicated as ‘A’) is placed in the wrong position, there are two possi- ble results. If the lead is placed in a position higher than the applied line voltage, the welder may not come on at all. If the Auxiliary lead is placed in a position lower than the applied line voltage, the welder will not come on, and the two circuit breakers in the reconnect area will open. If this occurs, turn off the input voltage, properly connect the aux- iliary lead, reset the breakers, and try again.

Reconnect Diagram for K2344-1 Power Wave AC/DC 1000

Do not operate with covers removed

Disconnect input power before servicing

Do not touch electrically live parts

Only qualified persons should install, use or service this equipment

XA

Reconnect Diagram for K2344-2 Power Wave AC/DC 1000 ("CE – ready")

INPUT SUPPLY CONNECTION DIAGRAM

 

 

 

 

 

WARNING

 

 

 

W / L3

 

 

 

Do not operate with covers removed

 

V / L2

 

 

 

 

 

 

CR1

 

 

Disconnect input power before servicing

U / L1

 

 

 

 

Do not touch electrically live parts

 

 

 

 

 

ELECTRIC

Only qualified persons should install,

 

 

 

 

 

use or service this equipment

 

 

 

 

 

SHOCK

 

 

 

 

 

 

 

 

 

 

 

 

CAN KILL

 

 

 

 

 

 

 

VOLTAGE=380-415V

VOLTAGE=440-460V

VOLTAGE=500V

 

VOLTAGE=550-575V

380-415V

 

380-415V

 

380-415V

 

380-415V

 

440-460V

'A'

440-460V

'A'

440-460V

'A'

440-460V

'A'

500V

500V

500V

500V

550-575V

 

550-575V

 

550-575V

 

550-575V

 

THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A.

S26047

A

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Mar ‘95 SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input and Ground Connections Input Fuse and Supply Wire ConsiderationsInput Connection Input Voltage SelectionSystem Overview System ConnectionSystem Description Single Arc Tandem Arc Triple Arc 3,4 Recommended EquipmentSystem Identifier Description Optional EquipmentElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10A Controlled Systems PF-10S ConnectionsDeviceNet PLC Controlled Systems Connections Electrode and WorkCable INDUCTANCE, and ITS Effects on Welding Remove the front cover from the power sourceRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing Considerations for Multiple ARC Systems Voltage Sensing for Slave machinesPower Common Equipment Connections Control Cable ConnectionsInstallation Receptacle Specification External I/O ConnectorTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit + Table A.7 External I/O S7 12 pin terminal blockTransmit Receive +Ethernet Configuration Wire Drive Gear Ratio SettingInternal Controls Devicenet ConfigurationInternal Controls Description Feed Head Board DIP Switch S1 Control Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Object Instance Off 0defaultTable A.14 Table A.15Devicenet MAC ID Table A.16 Master Master / Slave ConfigSlave Bank S4 Bank S3Definitions of Welding Modes OperationCommon Welding Abbreviations Input Power Three Phase Positive Output Negative Output Phase InverterProtective GroundRecommended Processes Product SummaryProcess Limitations Equipment LimitationsSee Figure B.4 Case Front Control DescriptionsFigure B.5 Power Wave AC/DC Case Rear Components POWER-UP SequenceDuty Cycle Common Welding ProceduresOverview of the AC/DC Submerged ARC Process Making a WeldBasic Modes of Operation Multiple ARC System ConsiderationsConstant Current CC Constant Voltage CVWeld Sequence RE-STRIKE TimerStart Options END OptionsAC Adjustments Weld Process Adjustments DC OffsetWave Balance FrequencyRecommendations PhaseKITS, Options and Accessories AccessoriesOptional Kits and Accessories Software ToolsPeriodic Maintenance MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingRecommended SymptomsCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility displays Diagnostics Utility, select MonitorDiagnostics Utility, select Changed, select Configure, Power Wave’s passive modeProduced Assembly that Gas Analog In Active Selections From the DeviceNet tabScans Between Updates and I/O Bad Weld Ending Burnback DisabledBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Utility included on the Power Wave Submerged Arc Present. Read the error codes before the machineUtilities and Service Navigator CD’s. This is the pre Is turned offError Codes Power SOURCE- Weld ControllerError Code # Indication This error will immediately turn off the machine outputWire Drive Module 1000 DiagramsDiagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung