Lincoln Electric 11124, 11226 manual Wire Drive Module

Page 65

 

E-14

 

TROUBLESHOOTING

E-14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WIRE DRIVE MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error Code #

 

 

Indication

 

 

 

 

 

 

 

 

 

 

 

 

81

Motor Overload

 

 

Long term average motor current limit has been exceeded. Typically

 

 

 

 

 

 

 

indicates mechanical overload of system. If problem continues consider

 

 

 

 

 

 

 

higher gear ratio.

 

 

 

 

 

 

 

 

 

 

 

 

82

Motor Overcurrent

 

 

Absolute maximum motor current level has been exceeded. This is a

 

 

 

 

 

 

 

short term average to protect drive circuitry.

 

 

 

 

 

 

 

 

 

 

 

 

 

83

Shutdown #1

 

 

The normally closed circuit of Shutdown #1 has been interrupted.

 

 

 

 

 

 

 

 

 

Check the connection between pins 9 and 10 on the External I/O con-

 

 

 

 

 

 

 

nector (S7).

 

 

 

 

 

 

 

 

 

 

 

 

 

84

Shutdown #2

 

 

The normally closed circuit of Shutdown #2 has been interrupted.

 

 

 

 

 

 

 

 

 

Check the connection between pins 9 and 11 on the External I/O con-

 

 

 

 

 

 

 

nector (S7).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMMUNICATION MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error Code #

 

 

Indication

 

 

 

 

 

 

 

 

 

 

 

 

 

118

DeviceNet connection error

 

 

Lost Connection with DeviceNet Master

 

 

 

 

 

 

 

 

 

 

 

 

 

119

DeviceNet de-allocation error

 

 

The DeviceNet Master de-allocated the connection

 

 

 

 

 

 

 

 

 

 

 

 

 

133

Write ArcLink action failure

 

 

May be caused by activating Cold Inch while welding through

 

 

 

 

 

 

 

 

 

DeviceNet

 

 

 

 

 

 

 

 

 

 

 

 

145

Duplicate MAC ID error

 

 

Check MAC ID assignments on DeviceNet Setup Dip switch Bank (S2)

 

 

 

 

 

 

 

 

 

 

 

146

DeviceNet Bus off

 

 

Check condition of on board DeviceNet Status indicators

 

 

 

 

 

 

 

 

 

 

 

 

 

147

DeviceNet polled I/O error

 

 

Problem changing attribute over polled I/O

 

 

 

 

 

 

 

 

 

 

 

 

 

149

DeviceNet I/O data error

 

 

Received DeviceNet I/O data with wrong number of bytes

 

 

 

 

 

 

 

 

 

 

 

 

 

169

Ethernet Connection Time out

 

 

Loss of communication with PC Application.

 

 

 

 

171

Ethernet Socket Time out

 

 

 

 

 

 

 

172

Ethernet Watch Dog Time out

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

194

Ethernet Send Problem

 

 

Communication problem between Master and Slave machines.

 

 

 

 

195

Ethernet Problem

 

 

 

 

 

 

 

197

Ethernet Problem

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

198

Ethernet Client Time out

 

 

Master lost communications with Slave Machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

216

Ethernet Problem

 

 

Communication problem between Master and Slave machines.

 

 

 

 

 

 

 

 

 

 

 

 

 

224

Ethernet Problem

 

 

Master had problem connecting to a Slave machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

226

Ethernet Problem

 

 

Communication problem between Master and Slave machines.

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® AC/DC 1000

Image 65
Contents Power Wave AC/DC Mar ‘95 SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input and Ground Connections Input Fuse and Supply Wire ConsiderationsInput Connection Input Voltage SelectionSystem Overview System ConnectionSystem Description Single Arc Tandem Arc Triple Arc 3,4 Recommended EquipmentSystem Identifier Description Optional EquipmentElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Connections Electrode and WorkCable INDUCTANCE, and ITS Effects on Welding Remove the front cover from the power sourceRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing Considerations for Multiple ARC Systems Voltage Sensing for Slave machinesPower Common Equipment Connections Control Cable ConnectionsInstallation Receptacle Specification External I/O ConnectorTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit + Table A.7 External I/O S7 12 pin terminal blockTransmit Receive +Ethernet Configuration Wire Drive Gear Ratio SettingInternal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Object Instance Off 0defaultTable A.14 Table A.15Devicenet MAC ID Table A.16 Master Master / Slave ConfigSlave Bank S4 Bank S3Common Welding Abbreviations OperationDefinitions of Welding Modes Input Power Three Phase Positive Output Negative Output Phase InverterProtective GroundRecommended Processes Product SummaryProcess Limitations Equipment LimitationsSee Figure B.4 Case Front Control DescriptionsFigure B.5 Power Wave AC/DC Case Rear Components POWER-UP SequenceDuty Cycle Common Welding ProceduresOverview of the AC/DC Submerged ARC Process Making a WeldBasic Modes of Operation Multiple ARC System ConsiderationsConstant Current CC Constant Voltage CVWeld Sequence RE-STRIKE TimerStart Options END OptionsAC Adjustments Weld Process Adjustments DC OffsetWave Balance FrequencyRecommendations PhaseKITS, Options and Accessories AccessoriesOptional Kits and Accessories Software ToolsCalibration Specification MaintenancePeriodic Maintenance HOW to USE Troubleshooting Guide TroubleshootingRecommended SymptomsCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility displays Diagnostics Utility, select MonitorDiagnostics Utility, select Changed, select Configure, Power Wave’s passive modeProduced Assembly that Gas Analog In Active Selections From the DeviceNet tabScans Between Updates and I/O Bad Weld Ending Burnback DisabledBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Utility included on the Power Wave Submerged Arc Present. Read the error codes before the machineUtilities and Service Navigator CD’s. This is the pre Is turned offError Codes Power SOURCE- Weld ControllerError Code # Indication This error will immediately turn off the machine outputWire Drive Module 1000 DiagramsDiagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung