Lincoln Electric 11226, 11124 manual Recommended Symptoms

Page 54

E-3

 

 

TROUBLESHOOTING

 

E-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE

 

RECOMMENDED

 

 

 

(SYMPTOMS)

 

 

CAUSE

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine won’t weld, can’t get any

 

 

1. Input voltage is too low or too

 

 

1. Make certain that input voltage is

 

 

output. (CR1 will not pull in.)

 

 

high.

 

 

proper, according to the Rating

 

 

 

 

 

 

 

 

 

 

Plate located on the rear of the

 

 

 

This problem will normally be

 

 

 

 

 

machine.

 

 

 

 

accompanied by an error code.

 

 

 

 

 

 

 

 

 

 

Error codes are displayed as a

 

 

2. Thermal Error.

 

 

2. See "Thermal LED is ON" sec-

 

 

 

series of red and green flashes by

 

 

 

 

 

tion.

 

 

 

 

the status light(s). See "Status

 

 

 

 

 

 

 

 

 

 

Light" section of this document for

 

 

3. Primary current limit has been

 

 

3. Possible short in output circuit.

 

 

 

additional information.

 

 

exceeded. (CR1 drops out when

 

 

Turn machine off.

Remove all

 

 

 

 

 

 

 

output is initiated).

 

 

loads from the output of the

 

 

 

 

 

 

 

 

 

 

machine. Turn back on, and acti-

 

 

 

 

 

 

 

 

 

 

vate output. If condition persists,

 

 

 

 

 

 

 

 

 

 

turn power off, and contact an

 

 

 

 

 

 

 

 

 

 

authorized Lincoln Electric Field

 

 

 

 

 

 

 

 

 

 

Service facility.

 

 

 

 

 

 

 

 

4. Inverter Fault - switch pc board,

 

 

4. Contact your local authorized

 

 

 

 

 

 

 

contactor problem, etc.

 

 

Lincoln Electric Field Service

 

 

 

 

 

 

 

 

 

 

facility for technical assistance.

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermal LED is on.

 

 

1. Improper fan operation.

 

 

1. Check for proper fan operation.

 

 

 

 

 

 

 

 

 

 

(Fans should run whenever out-

 

 

 

 

 

 

 

 

 

 

put power is on.)

Check for

 

 

 

 

 

 

 

 

 

 

material blocking

intake or

 

 

 

 

 

 

 

 

 

 

exhaust louvers, or for excessive

 

 

 

 

 

 

 

 

 

 

dirt clogging cooing channels in

 

 

 

 

 

 

 

 

 

 

machine.

 

 

 

 

 

 

 

 

2. Switch Board or AC Output

 

 

2. After machine has cooled,

 

 

 

 

 

 

 

Chopper board thermostat.

 

 

reduce load, duty cycle, or both.

 

 

 

 

 

 

 

 

 

 

Check for material blocking

 

 

 

 

 

 

 

 

 

 

intake or exhaust louvers.

 

 

 

 

 

 

 

3. DC Bus PC board thermostat

 

 

3. Check for excessive load on

 

 

 

 

 

 

 

 

 

 

40VDC supply.

 

 

 

 

 

 

 

 

4. Open thermostat circuit.

 

 

4. Check for broken wires, open

 

 

 

 

 

 

 

 

 

 

connections or faulty ther-

 

 

 

 

 

 

 

 

 

 

mostats DC Bus, Switch, and AC

 

 

 

 

 

 

 

 

 

 

Chopper PC Board heat sinks.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Connection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10S Connections PF-10A Controlled SystemsDeviceNet PLC Controlled Systems Electrode and Work ConnectionsRemote Sense Lead Connections Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation Table A.4 RS232 Connector S3 DB-25 style External I/O ConnectorReceptacle Specification Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit Table A.7 External I/O S7 12 pin terminal blockTransmit + Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationDevicenet Configuration Internal ControlsInternal Controls Description Control Board DIP Switch S1 Feed Head Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Table A.14 Off 0defaultObject Instance Table A.15Devicenet MAC ID Table A.16 Slave Master / Slave ConfigMaster Bank S4 Bank S3Operation Definitions of Welding ModesCommon Welding Abbreviations Protective Positive Output Negative Output Phase InverterInput Power Three Phase GroundProcess Limitations Product SummaryRecommended Processes Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsOverview of the AC/DC Submerged ARC Process Common Welding ProceduresDuty Cycle Making a WeldConstant Current CC Multiple ARC System ConsiderationsBasic Modes of Operation Constant Voltage CVStart Options RE-STRIKE TimerWeld Sequence END OptionsWave Balance Weld Process Adjustments DC OffsetAC Adjustments FrequencyPhase RecommendationsOptional Kits and Accessories AccessoriesKITS, Options and Accessories Software ToolsMaintenance Periodic MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsRecommended Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Produced Assembly that Gas Power Wave’s passive modeChanged, select Configure, Analog In Active Selections From the DeviceNet tabBetween Updates is 1/4 of I/O Bad Weld Ending Burnback DisabledScans Between Updates and I/O Bad Welding Analog Scans Between UpdatesManager utility Utilities and Service Navigator CD’s. This is the pre Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Is turned offError Code # Indication Power SOURCE- Weld ControllerError Codes This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung
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