Lincoln Electric 11226, 11124 manual Case Rear Components, POWER-UP Sequence

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B-6

OPERATION

B-6

 

 

 

CASE REAR COMPONENTS

DESCRIPTION (See Figure B.6)

1.Input Contactor: Connection point for incoming 3 Phase power (see "Recommended Input Wire and Fuse Size" chart in this document).

2.Case Ground: The frame of the welder must be grounded to earth at this terminal. See your local and national electrical codes for proper grounding methods.

3.Auxiliary Reconnect: Select proper tap based on input voltage.

4.CB3: Primary side protection for auxiliary trans- former (T2).

5.CB4: Primary side protection for auxiliary trans- former (T1).

6.Impeller Fan Technology TM provides superior cooling.

7.Master/Slave Input (S12): Input connection for paralleling machines, or multi-arc synchronization.

8.Master/Slave Output (S13): Output connection for paralleling machines.

FIGURE B.6

1

2

6

7

9

9. AC Switch Assembly W/Impeller Fan

10.Optional CE Filter Assembly (not shown): CE compliance filter connects in series with input con- nection. Available for K2344-2 only.

POWER-UP SEQUENCE

When power is applied to the Power Wave AC/DC 1000, the status lights will flash green, for up to 15 seconds. This is normal and indicates Power Wave AC/DC 1000 is performing a self test, and mapping (identifying) each component in the local ArcLink sys- tem. The status lights will also flash green as a result of a system reset or configuration change during oper- ation. When the status lights become steady green the system is ready for normal operation.

If the status lights do not become steady green con- sult the troubleshooting section of this manual for fur- ther instruction.

3

4

5

8

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Fuse and Supply Wire Considerations Input and Ground ConnectionsInput Connection Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Electrode and Work ConnectionsRemove the front cover from the power source Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation External I/O Connector Receptacle SpecificationTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTable A.7 External I/O S7 12 pin terminal block Transmit +Transmit Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Off 0default Object InstanceTable A.14 Table A.15Devicenet MAC ID Table A.16 Master / Slave Config MasterSlave Bank S4 Bank S3Common Welding Abbreviations OperationDefinitions of Welding Modes Positive Output Negative Output Phase Inverter Input Power Three PhaseProtective GroundProduct Summary Recommended ProcessesProcess Limitations Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsCommon Welding Procedures Duty CycleOverview of the AC/DC Submerged ARC Process Making a WeldMultiple ARC System Considerations Basic Modes of OperationConstant Current CC Constant Voltage CVRE-STRIKE Timer Weld SequenceStart Options END OptionsWeld Process Adjustments DC Offset AC AdjustmentsWave Balance FrequencyPhase RecommendationsAccessories KITS, Options and AccessoriesOptional Kits and Accessories Software ToolsCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideSymptoms RecommendedCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Power Wave’s passive mode Changed, select Configure,Produced Assembly that Gas Analog In Active Selections From the DeviceNet tabBad Weld Ending Burnback Disabled Scans Between Updates and I/OBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Present. Read the error codes before the machine Utility included on the Power Wave Submerged ArcUtilities and Service Navigator CD’s. This is the pre Is turned offPower SOURCE- Weld Controller Error CodesError Code # Indication This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung