Lincoln Electric 11226, 11124 KITS, Options and Accessories, Optional Kits and Accessories

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ACCESSORIES

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KITS, OPTIONS AND ACCESSORIES

OPTIONAL KITS AND ACCESSORIES

K2282-1 Power Wave System Interface

The optional Power Wave System Interface provides the means to synchronize the AC wave shapes of up to four different arcs to a common carrier frequency. This frequency can range from 10 hertz to 300 hertz, with the most practical range being 10 to 100 hertz. It can also control the phase relationship between arcs to reduce the effects of welding related issues such as "Arc Blow".

K2444-1 CE – C-Tick Filter Kit

This external filter kit is available for the K2344-2Power Wave AC/DC 1000, and mounts directly to the reconnect area on the rear of the machine. The filter is necessary to meet CE conducted emission require- ments.

SOFTWARE TOOLS

The Power Wave AC/DC 1000 is shipped with a CD including software tools and other documents related to the integration, configuration, and operation of the system. The Power Wave Submerged Arc Utilities CD includes the following items and all of the documentation to support them.

 

Name

Purpose

 

 

 

 

Weld Manager

Setup Ethernet address information, and apply security settings.

 

 

 

 

Command Center

AC/DC system tool to observe and log welding operation, verify

 

 

 

DeviceNet welding configuration, and facilitate quality analysis.

 

 

Submerged Arc Cell Configuration

Used to configure and verify a multi-arc or parallel connected power

 

 

 

source (more than one Power Wave per arc) systems.

 

 

Production Monitoring

Allows user to setup Production Monitoring options on the Power Wave

 

 

 

including Email notification, Shift Timers, Wire Package Tracking. Also

 

 

 

provides means to retrieve statistical welding data, generate machine

 

 

 

reports, and update the Power Wave Firmware and Welding Software.

 

 

Diagnostics Utility

Utility to diagnose Power Wave problems, read system information, cali-

 

 

 

brate output voltage and current, test sense leads, and diagnose feed

 

 

 

head issues. Can also setup and verify DeviceNet operation.

 

 

Weld Manager

Palm based utility used to configure, backup and restore various Power

 

 

 

Feed 10A Controller settings (can be used to copy settings from one

 

(Palm Application)

 

 

 

PF-10A to another). Also provides means to retrieve version information

 

 

 

 

 

 

and setup Ethernet address of the local Power Wave system (only those

 

 

 

components directly connected to the PF-10A via ArcLink).

 

 

 

 

POWER WAVE® AC/DC 1000

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Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Connection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Electrode and Work ConnectionsRemote Sense Lead Connections Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation Table A.4 RS232 Connector S3 DB-25 style External I/O ConnectorReceptacle Specification Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit Table A.7 External I/O S7 12 pin terminal blockTransmit + Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Table A.14 Off 0defaultObject Instance Table A.15Devicenet MAC ID Table A.16 Slave Master / Slave ConfigMaster Bank S4 Bank S3Common Welding Abbreviations OperationDefinitions of Welding Modes Protective Positive Output Negative Output Phase InverterInput Power Three Phase GroundProcess Limitations Product SummaryRecommended Processes Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsOverview of the AC/DC Submerged ARC Process Common Welding ProceduresDuty Cycle Making a WeldConstant Current CC Multiple ARC System ConsiderationsBasic Modes of Operation Constant Voltage CVStart Options RE-STRIKE TimerWeld Sequence END OptionsWave Balance Weld Process Adjustments DC OffsetAC Adjustments FrequencyPhase RecommendationsOptional Kits and Accessories AccessoriesKITS, Options and Accessories Software ToolsCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsRecommended Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Produced Assembly that Gas Power Wave’s passive modeChanged, select Configure, Analog In Active Selections From the DeviceNet tabBetween Updates is 1/4 of I/O Bad Weld Ending Burnback DisabledScans Between Updates and I/O Bad Welding Analog Scans Between UpdatesManager utility Utilities and Service Navigator CD’s. This is the pre Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Is turned offError Code # Indication Power SOURCE- Weld ControllerError Codes This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung