Lincoln Electric 11226, 11124 Weld Process Adjustments DC Offset, AC Adjustments, Wave Balance

Page 48

B-10

 

OPERATION

B-10

 

 

 

 

WELD PROCESS ADJUSTMENTS

DC OFFSET

 

Depending on the weld mode, there are a number of adjustments that can be made, including but not limit- ed to Current, Voltage and WFS. These adjustments apply to either AC or DC processes, and control the basic parameters of the weld.

Refers to +/- shift of the current waveform with respect to the zero crossing.

Use Offset to control the penetration and deposition of a given process.

AC ADJUSTMENTS

In addition to the basic weld parameters, there are a number of unique adjustments related to the AC waveform of the Power Wave AC/DC 1000. These adjustments enable the operator to balance the rela- tionship between penetration and deposition to tailor the output for specific applications.

WAVE BALANCE

Refers to amount of time the waveform spends in DC+ portion of the cycle.

Use Wave Balance to control the penetration and deposition of a given process.

DC Offset

 

Positive Offset

1000

More Penetration

Less Deposition

Nominal Offset

Negative Offset

 

Less Penetration

500

More Deposition

 

0

 

-500

 

-1000

 

FREQUENCY

 

Wave Balance

1000

Increased Balance

 

More Penetration

 

Nominal Balance

Decreased Balance

Less Deposition

 

 

Less Penetration

500

 

More Deposition

 

 

0

 

 

-500

 

 

-1000

 

 

POWER WAVE AC/DC 1000 can produce Output Frequencies from 10 - 100Hz

Use Frequency to fine tune stability

Higher frequencies in multiple arc setups can help reduce arc interaction

 

Frequency

 

1000

Use Frequency to fin e tune stability of

imbalanced waveform s and multipl e arc syst ems

 

500

 

 

0

 

 

-500

 

 

-1000

Decrease

Increase

POWER WAVE® AC/DC 1000

Image 48
Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Fuse and Supply Wire Considerations Input and Ground ConnectionsInput Connection Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10S Connections PF-10A Controlled SystemsDeviceNet PLC Controlled Systems Electrode and Work ConnectionsRemove the front cover from the power source Cable INDUCTANCE, and ITS Effects on WeldingRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation External I/O Connector Receptacle SpecificationTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTable A.7 External I/O S7 12 pin terminal block Transmit +Transmit Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationDevicenet Configuration Internal ControlsInternal Controls Description Control Board DIP Switch S1 Feed Head Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Off 0default Object InstanceTable A.14 Table A.15Devicenet MAC ID Table A.16 Master / Slave Config MasterSlave Bank S4 Bank S3Operation Definitions of Welding ModesCommon Welding Abbreviations Positive Output Negative Output Phase Inverter Input Power Three PhaseProtective GroundProduct Summary Recommended ProcessesProcess Limitations Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsCommon Welding Procedures Duty CycleOverview of the AC/DC Submerged ARC Process Making a WeldMultiple ARC System Considerations Basic Modes of OperationConstant Current CC Constant Voltage CVRE-STRIKE Timer Weld SequenceStart Options END OptionsWeld Process Adjustments DC Offset AC AdjustmentsWave Balance FrequencyPhase RecommendationsAccessories KITS, Options and AccessoriesOptional Kits and Accessories Software ToolsMaintenance Periodic MaintenanceCalibration Specification Troubleshooting HOW to USE Troubleshooting GuideSymptoms RecommendedCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Power Wave’s passive mode Changed, select Configure,Produced Assembly that Gas Analog In Active Selections From the DeviceNet tabBad Weld Ending Burnback Disabled Scans Between Updates and I/OBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Present. Read the error codes before the machine Utility included on the Power Wave Submerged ArcUtilities and Service Navigator CD’s. This is the pre Is turned offPower SOURCE- Weld Controller Error CodesError Code # Indication This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung