Lincoln Electric 11124, 11226 manual Table of Contents

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viii	TABLE OF CONTENTS		viii
			Page
	Installation		Section A
	Specifications		A-1
	Safety Precautions		A-2
	Location and Mounting		A-2
	Stacking		A-2
	Lifting		A-2
	Environmental Limitations		A-2
	Electromagnetic Compatibility		A-2
	Input Fuse and Supply Wire Considerations		A-3
	Input Voltage Selection and Ground Connections		A-3
	Connection/Input Access Door, Connection Diagrams System		A-3
	System Connection		A-4
	Recommended Equipment		A-5
	Optional Equipment		A-6
	Connection Diagrams and Check List	A-7 thru A-14
	Electrode and Work Connection		A-15
	Cable Inductance, And its Effects On Welding		A-16
	Remote Sense Lead Specifications	A-16 thru A-18
	Control Cable Connections Between Power Source and Wire Feeder		A-19, A-20
	External I/O Connector		A-21
	Cables, Connections and Limitations		A-21, A-22
	Wire Drive Gear Ratio Setting, Ethernet Configuration		A-23
	Devicenet Configuration, Internal Controls, Settings and Descriptions	A-24 thru A-28
	________________________________________________________________________________
	Operation		Section B
	Safety Precautions, Definition of Welding Modes		B-1
	Graphic Symbols		B-2
	Product Summary, Recommended Process, Process and Equipment Limitations		B-3
	Common Equipment Packages and Recommended Equipment		B-3
	Case Front Control Descriptions		B-4,B-5
	Case Rear Components		B-6
	Power-Up Sequence		B-6
	Duty Cycle		B-7
	Common Welding Procedures		B-7
	Overview of the AC/DC Submerged Arc Process		B-7
	Multiple Arc System Considerations		B-8
	Basic Modes of Operation (CC / CV)		B-8
	Weld Sequence, Start Options, End Options, Re-Strike Timer		B-9
	Weld Process Adjustment, AC Adjustment, Wave Balance, DC Offset, Frequence		B-10
	Multiple Arc AC adjustments for systems equipped with K2282-1 System Interface		.........B-11
	________________________________________________________________________________
	Accessories	Section C
	Kits, Options and Accessories		C-1
	________________________________________________________________________
	Maintenance	Section D
	Safety Precautions		D-1
	Routine and Periodic Engine Maintenance		D-1
	Calibration Specification		D-1

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Contents Power Wave AC/DC Mar ‘95 SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input and Ground Connections Input Fuse and Supply Wire ConsiderationsInput Connection Input Voltage SelectionSystem Overview System ConnectionSystem Description Single Arc Tandem Arc Triple Arc 3,4 Recommended EquipmentSystem Identifier Description Optional EquipmentElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines PF-10S Connections PF-10A Controlled SystemsDeviceNet PLC Controlled Systems Connections Electrode and WorkCable INDUCTANCE, and ITS Effects on Welding Remove the front cover from the power sourceRemote Sense Lead Connections Voltage Sensing OverviewVoltage Sensing Considerations for Multiple ARC Systems Voltage Sensing for Slave machinesPower Common Equipment Connections Control Cable ConnectionsInstallation Receptacle Specification External I/O ConnectorTable A.4 RS232 Connector S3 DB-25 style Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit + Table A.7 External I/O S7 12 pin terminal blockTransmit Receive +Ethernet Configuration Wire Drive Gear Ratio SettingDevicenet Configuration Internal ControlsInternal Controls Description Control Board DIP Switch S1 Feed Head Board DIP Switch S1Ethernet Board DIP Switches S1, S2 Object Instance Off 0defaultTable A.14 Table A.15Devicenet MAC ID Table A.16 Master Master / Slave ConfigSlave Bank S4 Bank S3Operation Definitions of Welding ModesCommon Welding Abbreviations Input Power Three Phase Positive Output Negative Output Phase InverterProtective GroundRecommended Processes Product SummaryProcess Limitations Equipment LimitationsSee Figure B.4 Case Front Control DescriptionsFigure B.5 Power Wave AC/DC Case Rear Components POWER-UP SequenceDuty Cycle Common Welding ProceduresOverview of the AC/DC Submerged ARC Process Making a WeldBasic Modes of Operation Multiple ARC System ConsiderationsConstant Current CC Constant Voltage CVWeld Sequence RE-STRIKE TimerStart Options END OptionsAC Adjustments Weld Process Adjustments DC OffsetWave Balance FrequencyRecommendations PhaseKITS, Options and Accessories AccessoriesOptional Kits and Accessories Software ToolsMaintenance Periodic MaintenanceCalibration Specification HOW to USE Troubleshooting Guide TroubleshootingRecommended SymptomsCourse of Action Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility displays Diagnostics Utility, select MonitorDiagnostics Utility, select Changed, select Configure, Power Wave’s passive modeProduced Assembly that Gas Analog In Active Selections From the DeviceNet tabScans Between Updates and I/O Bad Weld Ending Burnback DisabledBetween Updates is 1/4 of I/O Bad Welding Analog Scans Between UpdatesManager utility Utility included on the Power Wave Submerged Arc Present. Read the error codes before the machineUtilities and Service Navigator CD’s. This is the pre Is turned offError Codes Power SOURCE- Weld ControllerError Code # Indication This error will immediately turn off the machine outputWire Drive Module 1000 DiagramsDiagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung