Lincoln Electric 11226, 11124 manual Safety, Mar ‘95

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SAFETY

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WARNING

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents are known to the State of California to cause can- cer, birth defects, and other reproductive harm.

The Above For Diesel Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

The Above For Gasoline Engines

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

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1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

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1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz- ing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

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1.d. Keep all equipment safety guards, covers and devices in position and in good repair.Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

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1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

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1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods

while the engine is running.

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1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Mar ‘95

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Contents Power Wave AC/DC Safety Mar ‘95Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Table of Contents Specifications Installation Input Connection Input Fuse and Supply Wire ConsiderationsInput and Ground Connections Input Voltage SelectionSystem Connection System OverviewRecommended Equipment System Description Single Arc Tandem Arc Triple Arc 3,4Optional Equipment System Identifier DescriptionElectrode Studs Work Studs Arclink 5 Pin Step by Step Installation Checklist Wire Reel Mountings Step by Step Installation Checklist System DeviceNet PLC Controller Installation Connection Diagram- Parallel Machines DeviceNet PLC Controlled Systems PF-10S ConnectionsPF-10A Controlled Systems Electrode and Work ConnectionsRemote Sense Lead Connections Remove the front cover from the power sourceCable INDUCTANCE, and ITS Effects on Welding Voltage Sensing OverviewVoltage Sensing for Slave machines Voltage Sensing Considerations for Multiple ARC SystemsPower Control Cable Connections Common Equipment ConnectionsInstallation Table A.4 RS232 Connector S3 DB-25 style External I/O ConnectorReceptacle Specification Table A.5 DeviceNet Connector S5 5 pin mini styleTransmit Table A.7 External I/O S7 12 pin terminal blockTransmit + Receive +Wire Drive Gear Ratio Setting Ethernet ConfigurationInternal Controls Description Devicenet ConfigurationInternal Controls Ethernet Board DIP Switches S1, S2 Control Board DIP Switch S1Feed Head Board DIP Switch S1 Table A.14 Off 0defaultObject Instance Table A.15Devicenet MAC ID Table A.16 Slave Master / Slave ConfigMaster Bank S4 Bank S3Common Welding Abbreviations OperationDefinitions of Welding Modes Protective Positive Output Negative Output Phase InverterInput Power Three Phase GroundProcess Limitations Product SummaryRecommended Processes Equipment LimitationsCase Front Control Descriptions See Figure B.4Figure B.5 Power Wave AC/DC POWER-UP Sequence Case Rear ComponentsOverview of the AC/DC Submerged ARC Process Common Welding ProceduresDuty Cycle Making a WeldConstant Current CC Multiple ARC System ConsiderationsBasic Modes of Operation Constant Voltage CVStart Options RE-STRIKE TimerWeld Sequence END OptionsWave Balance Weld Process Adjustments DC OffsetAC Adjustments FrequencyPhase RecommendationsOptional Kits and Accessories AccessoriesKITS, Options and Accessories Software ToolsCalibration Specification MaintenancePeriodic Maintenance Troubleshooting HOW to USE Troubleshooting GuideCourse of Action SymptomsRecommended Qualified person should Perform this operationRecommended Symptoms ARC Quality Problems Weld Tab of the Diagnostics Utility Diagnostics Utility, select Monitor Diagnostics Utility displaysDiagnostics Utility, select Produced Assembly that Gas Power Wave’s passive modeChanged, select Configure, Analog In Active Selections From the DeviceNet tabBetween Updates is 1/4 of I/O Bad Weld Ending Burnback DisabledScans Between Updates and I/O Bad Welding Analog Scans Between UpdatesManager utility Utilities and Service Navigator CD’s. This is the pre Present. Read the error codes before the machineUtility included on the Power Wave Submerged Arc Is turned offError Code # Indication Power SOURCE- Weld ControllerError Codes This error will immediately turn off the machine outputWire Drive Module Diagrams 1000Diagrams AC Switch Wiring Diagram AC Switch Wiring Diagram Dimension Print Power Wave AC/DC Precaucion Warnung